Silicon Carbide – CVD, Reaction Bonded, Direct Sintered, Graphite Loaded Silicon Carbide Materials from CoorsTek

Topics Covered

Background

Pure SiCTM CVD Silicon Carbide

Reaction Bonded Silicon Carbide

Direct Sintered Silicon Carbide

Graphite Loaded Direct Sintered Silicon Carbide

CoorsTek Silicon Carbide Materials and Their Properties

Materials and Manufacturing Experts

Background

Pure SiCTM CVD Silicon Carbide

CoorsTek manufactures bulk SiC using a high temperature Chemical Vapor Deposition (CVD) process. Ultra-pure raw materials and carefully controlled processing conditions create exceptionally clean, dense, and corrosion resistant SiC. Pure SiC can be manufactured to meet both high and low resistivity requirements.

         Purity greater than 99.9995%

         Excellent mechanical properties

         High thermal conductivity

         Superior corrosion resistance

         Near-net shape deposition

         Sizes up to 20"

Reaction Bonded Silicon Carbide

CoorsTek employs a reaction-bonding process to manufacture SiC that retains approximately 10% free silicon. Our bonded SiC can be formed by casting, dry pressing, or isostatic pressing.

         Excellent wear properties

         Thermal shock resistance

         Sizes up to 20"

Direct Sintered Silicon Carbide

CoorsTek produces high-purity SiC using a direct sintering process. This process allows for low-cost forming methods such as casting, dry pressing, and isostatic pressing, while retaining high-purity levels.

         Purity greater than 99%

         Thermal shock resistance

         Near-net shape forming

         Excellent mechanical properties

         Sizes up to 36" x 75"

Graphite Loaded Direct Sintered Silicon Carbide

CoorsTek has combined the lubricating properties of graphite into their already established high-purity sintered silicon carbide to create the next generation in friction and wear materials. This engineered material designated as SC-DSG offers the stability of sintered silicon carbide and the low frictional characteristics of graphite. This chemically inert combination can be formed utilizing the latest technologies of dry pressing, casting, and isostatic pressing.

         Excellent Thermal Shock Properties

         Excellent Chemical Resistance

         Near Net Shape Forming

         "Built-in" lubrication

         Sizes up to 20"

CoorsTek Silicon Carbide Materials and Their Properties

Property

Units

Test

SC-RB (SC-2)

SC-DS (SC-30)

SC-DSG (SC-35)

SC-DSLP (SC-50)

Pure SiCTM (HR Grade)

Pure SiCTM (LR Grade)

 

 

 

Reaction Bonded

Direct Sintered

Graphite Direct Sintered

Liquid Phase-Direct Sintered

High Resistivity CVD

Low Resistivity CVD

Density

gm/cc

ASTM-C 20

3.10

3.15

2.80

3.18

3.21

3.21

Crystal Size, Average

MICRONS

THIN-SECTION

12

5

5

8

3 – 10

3 - 10

Color

*

*

Black

Black

Black

Black

Black

Black

Flexural Strength (MOR), 20° C

MPa (psi X 103)

ASTM-F417

462 (67)

480 (70)

220 (21)

540 (78)

468 (68)

517 (75)

Elastic Modulus, 20° C

GPa (psi X 106)

ASTM-C848

393 (57)

410 (59)

310 (32)

375

462 (67)

434 (63)

Poisson's Ratio, 20° C

*

ASTM-C848

0.20

0.21

0.18

0.38

0.21

0.21

Compressive Strength, 20° C

MPa (psi X 103)

ASTM-C773

2700 (363)

3500 (507)

675 (91)

*

*

*

Hardness

GPa (kg/mm2)

KNOOP 1000 gm

26 (2500)

26 (2500)

26 (2500)

24

27 (2750)

27 (2750)

Tensile Strength, 25° C

MPa (psi X 103)

ACMA TEST #4

307 (44.5)

*

*

*

*

*

Fracture Toughness, Klc

MPa.m½

Notched Beam

4

4

3.2

6.9

3.5

3.5

Thermal Conductivity, 20° C

W/m.K

ASTM-C408

125

150

125

80

115

115

CTE, 25-1000° C

1X 10-6/ °C

ASTM-C372

4.3

4.4

4.4

3.3

4.6

4.6

Specific Heat, 100° C

J/kg*K

ASTM-E1269

820

800

820

820

665

665

Thermal Shock Resistance, ΔTc

°C

NOTE 3

400

300

600

300

*

*

Maximum Use Temperature

°C

NO-LOAD COND.

1000

1600

1600

1000

1600

1600

Volume Resistivity, 25° C

log (ohm-cm)

ASTM-D1829

< 103

< 105

< 105

*

> 106

< 0.1

Volume Resistivity, 500° C

log (ohm-cm)

ASTM-D1829

< 103

< 103

< 103

*

*

*

Volume Resistivity, 1000° C

log (ohm-cm)

ASTM-D1829

< 103

< 103

< 103

*

*

*

* Not available

Note: The chart is intended to illustrate typical properties. Engineering data is representative. Property values vary somewhat with method of manufacture, size, and shape of part. This data is not to be construed as absolute and does not construe a warranty for which we assume legal responsibility.

Materials and Manufacturing Experts

CoorsTek is uniquely capable of providing advanced materials and manufacturing technologies. Let the CoorsTek team help you select the best materials and design for manufacturability.

 

Source: CoorsTek

 

For more information on this source please visit CoorsTek

 

Date Added: Sep 20, 2006
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