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Topics Covered
UV Curing Adhesives - Features and Properties
Master Bond UV Curing Adhesive Products
High
Reliability and Performance of UV Curing Adhesives
Important
UV Adhesive Performance Requirements
Typical Applications
for Master Bond UV Curing Adhesives
Optical/LCD/LCP
Medical
Electronic
Bonding/Lamination
(non-optical)
Specialty
Products
New UV Cure Adhesive Systems
About Master Bond
Adhesive
manufacturer Master Bond Inc offers over 3,000 different grades of
specially designed formulations. They differ in viscosity, cure speed,
temperature resistance, chemical resistance, strength, electrical properties,
color etc. These products are specifically designed to solve design,
manufacturing and repair/maintenance problems. They will increase productivity,
reduce waste, save energy and improve your products performance. They are the
perfect solution.
| UV curable compounds usually cure
in a matter of seconds when exposed to a suitable UV light source. Environmentally
friendly, they are 100% reactive liquids which do not contain any solvents
or other volatiles. Upon cure they exhibit minimal shrinkage. Additionally,
they are strong, durable, and offer superior temperature and chemical
resistance. If required, special formulations can be developed to best
meet specific product application and performance needs. One new "dual
cure" compound can be cured by exposure to either UV light or heat.
|
UV Curing Adhesives - Features and Properties
Get the competitive advantage you need. Master Bond's
range of UV
curable bonding, sealing, coating and potting & encapsulation compounds
are single component and require no weighing or mixing prior to use. They are
designed to speed productivity, eliminate waste, save energy, increase
efficiency and improve reliability. Environmentally safe, they emit no volatiles
or vapors during cure. They remain stable even after prolonged storage at room
temperatures until exposed to a UV light source.This eliminates pot life
problems. Remarkably fast curing with standard UV cure
equipment, these systems will greatly enhance the speed of your operations. In
most applications, cure speeds within a couple of seconds is common. This
removes transient thermal exposures when adhering heat-sensitive substrates.
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Master
Bond's range of UV curing adhesives consists of epoxies,
polyurethanes, polyesters and acrylics. Master Bond
offer a wide variety of products. Grades vary in viscosity, cure speed,
hardness, strength, chemical resistance, thermal stability, electrical
insulation, optical properties, etc. Special formulations have outstanding
abrasion resistance, enhanced temperature resistance, USP Class VI approval,
withstand exposure to sterilants and are non-yellowing. Master Bond's
compounds are presently employed in the medical, electronics,
appliance, optical, photonic, military, automotive and many other industries.
Applications range from bonding lenses, voice coils, magnets, syringes, and
catheters to alternators, LED’s, headlamps, sensors, wire tacking and
connectors. To learn more, contact us today.
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Master Bond UV Curing Adhesive Products
The following table summarizes Master Bond's
range of epoxies, polyurethanes, polyesters and acrylics UV adhesives
products.
|
Product |
Description |
|
UV15 |
Low viscosity, rigid UV curable system with superb thermal stability. Also
capable of spin coating. |
|
UV18S |
UV curable system with superior resistance to chemicals, particularly
solvents. |
|
UV15X-6MED-2 |
UV curing system with high flexibility that is biocompatible per USP Class VI
testing. |
|
UV15-7DC |
Dual cure UV system with a secondary heat cure mechanism (250°F) for
“shadowed out areas” (those not available to the UV light source). |
|
UV15-7TK1A |
Specialty UV curable translucent paste that is ideal for sealing and
bonding. |
High Reliability and Performance of UV Curing Adhesives
Master
Bond's range of UV curing adhesives are designed to offer superior quality and
long term durability. They have earned a well deserved reputation for their
performance upon exposure to hostile environmental conditions. Select from a
wide range of systems conveniently packaged for ease of use. These compounds are
available in different viscosities, cure times, chemical resistances, electrical
properties, colors, etc. to best meet specific requirements. They are presently
employed in applications ranging from design and production to repair,
maintenance and field service.
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Important UV Adhesive Performance Requirements
Master
Bond's range of UV curing adhesives are designed to meet specific performance
requirements. Among the most important are:
|
• Abrasion resistance • Chemically resistance • Cryogenically
serviceable • Easily polished • Easily removed by water • Easily
repairable • Electrically insulative • Excellent adhesion •
Dimensionally stability • Impact resistance • Reworkable • Screen
printable • Spectral transmittance • Spin coatable • Peel strength
|
• Optical transmission • High temperature resistance • Index of
refraction • Low coefficient of expansion • Low outgassing • Low
shrinkage • Low stress • Shock resistance • Non-yellowing •
Resistance to water • Durability • Thermal cycling • Shock
resistance • Thermal conductivity • Vibration resistance
|
Typical Applications for Master Bond UV Curing Adhesives
Master
Bond's range of UV curing adhesives are used in a wide range of applications
including the following.
- Optical/LCD/LCP
- Medical
- Electronic
- Bonding/Lamination (non-optical)
- Specialty Products
Optical/LCD/LCP
Adhesive
manufacturer Master Bond's UV curing
adhesives find use in Optical/LCD/LCP applications such as:
- Bonding glass and plastic fibers to fiber optic connectors and ferrules
- Optical Replication
- Coating, potting, or bonding optically clear and/or optically sensitive
components and indicators
- Mounting fiber optics
- Fiber optics splicing
- Fiber optic and lens bundling and terminating
- Lens and prism bonding
- Encapsulation of detectors
- Fillet bond where good optical transmission in UV, visible, or infrared
range is required
- Mounting, fixturing, laminating, tacking, bonding, and sealing of borescopes
(remote video scopes) and doublets (stacked lenses)
- YAG Lasers (Yttrium aluminum garnet-synthetic crystalline material. Used in
manufacturing, and to mark/cut metals)
- LCD Laminations
- Polarizer Laminations
- LCD Sealant
Medical
Adhesive
manufacturer Master Bond's UV curing
adhesives meet USP Class VI standard for disposable devices. They can
resist appropriate sterilization for disposables and find use in medical applications
including:
- Needle assembly and bonding (heat exchanger assembly, metal bonding,
transducer assembly, potting, bonding connectors)
- Respiratory devices
- Breathing mask assembly
- Tracheotomy tube assembly
- Resuscitator apparatus
- Bags for storing liquid contents (drips, IV, saline, waste, etc.)
- Can be used to fabricate "Form in place" gaskets
- Bonding of plastics including PVC & SEBS
(styrene-ethylene/butylene-styrene)
- Catheter bonding, sealing, and assembly
- Guide wire assembly
- Bore tube sealing
- Balloon bonding
- Sensor attachment
- Tube joining
- Catheter hubs
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Electronic
Adhesive
manufacturer Master Bond's UV curing
adhesives find applications in electronics in areas such
as:
- Encapsulation and coating for environmental protection [shadowed out areas
can be cured with heat (double cure)]
- Glob top
- Strain relief or chip encapsulation
- Precision application to specific electronic assembly areas
- Thin coating, wicking, and underfill
- Plastic bonding, potting, and sealing
- Wire tacking and coating
- Capacitor bonding
- Chip bonding
- Tamper-proofing components
- Prevent coils from unwinding
- Sealing and potting electrical components
- HGA (head gimbal assembly) and tamper-proofing
Bonding/Lamination (non-optical)
The bonding/lamination industry uses Master
Bond's UV curing adhesives in areas including:
- Polishing
- Protective coating for abrasion resistance, and water or chemical resistance
- Crystal assembly
- Glass laminations/sealing/potting/bonding
- Bonding metal, steel, and aluminum to glass
- High peel/cleavage strength for glass and metal bonding
- Bonding transparent plastics such as acrylics and polycarbonate to various
metals
- Flexible plastic assemblies
- Flexible and rigid bonding of clear plastics
- Rapid bonding and sealing of plastics to stainless steel, polycarbonate, and
PVC
- Mirror assembly
- Bonding glass to thermoset plastics, polycarbonates, acrylics, phenolic, and
filled plastics
- Spin coating UV curables for glass and other substances
- Glass cationic epoxy and encapsulant
- Gap filling of non-flat, irregular and handmade glass
- Bond plastic to ABS, CAP, MBS, PBT, PET, PP, PS, PVC, SAN, Valox, acrylic,
brass, ceramic, glass PETG, nylon polyimide, polarized and polyester film,
polycarbonate, polystyrene, polyurethane, styrene mylar
- Wire harness assembly
- Plastic potting, laminating, and sealing
- Sealing PVC, PET, A-PET, R-PET clamshell packages
- Bonding rigid fittings to flexible tubing
Specialty Products
Adhesive
manufacturer Master Bond's UV curing
adhesives are used in specialty products including:
- MEMS Device-internal casting and bonding
- Nano-silica filled system with superior physical properties especially
dimensional stability and low shrinkage
New UV Cure Adhesive Systems
Master Bond
Inc. has recently introduced several unique UV cure adhesive
systems designed specifically for high performance requirements. Among the
most significant are:
- UV10TKL0-2 - High viscosity, modified epoxy system. Optically clear. NASA
low outgassing approved. Superior bond strength ad chemical resistant
properties.
- UV10TK40- Exceptional gap-filling properties. Shore A hardness > 75.
Durable Bonds. Fast curing.
- UV22 - Nanosilica filled epoxy. Outstanding abrasion resistance. Excellent
physical strength properties. Withstands exposure to many chemicals. Optically
clear.
- UV10MED - USP Class VI approved. Low viscosity. Superior bond strength.
Shore D hardness > 60. Exceptional electrical insulation properties.
About Master Bond
Adhesive
manufacturer Master Bond Inc offers over 3,000 different grades of
specially designed formulations. They differ in viscosity, cure speed,
temperature resistance, chemical resistance, strength, electrical properties,
color etc. These products are specifically designed to solve design,
manufacturing and repair/maintenance problems. They will increase productivity,
reduce waste, save energy and improve your products performance. They are the
perfect solution.
Source: Master Bond
For more information on this source please visit Master
Bond