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Topics Covered
Introduction
Our Most Popular Abrasion
Resistant Systems
Master Bond Abrasion Resistant Systems
are Used in a Wide Range of Applications
High Reliability
and Performance
Packaged the Way You Need It
About Master Bond
Master Bond
Inc. offers a comprehensive line of epoxy, silicone, polyurethane
and UV cure
systems for abrasion resistant applications. They protect against wear and
corrosion in industrial environments ranging from pump casings, chutes, pipes,
slurry lines, vibrating screens and valve bodies.
Master
Bond also supplies a line of UV curable
hardcoats for the scratch resistant needs of optically clear plastic substrates.
These compounds exhibit superior adhesion to polycarbonates,
polymethylmethacrylates, polyvinylchlorides and other plastic substrates. They
have high resistance to common chemicals, staining and long term durability.
Special abrasion resistant systems offer:
|
Chemical resistance |
Dimensionally stability |
|
Cryogenically serviceable |
optical transmission |
|
Easily polished |
High temperature resistance
|
|
Impact resistance |
Index of refraction |
|
Screen printable |
Low coefficient of expansion |
|
Spectral transmittance |
Low outgassing |
|
Peel strength |
Durability |
|
Electrically insulative |
Thermal cycling |
|
Excellent adhesion |
Shock resistance |
|
Mechanical properties |
Thermal conductivity |
|
Vibration resistance |
Low shrinkage |
|
Fast curing |
Low stress |
|
Non-drip |
Non-yellowing |
|
Electrically insulative |
Resistance to water |
|
Flexibilized and toughened |
Metal bonding |
|
Environmentally friendly |
Rubber bonding |
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Master
Bond's popular abrasion resistant systems are given in the table below.
| Product |
Description |
| EP30D-7 |
Two part, room temperature curing urethane modified
epoxy with excellent flexibility and abrasion
resistant. Can be used as an adhesive, sealant or coating. Has high bond
strength to similar and dissimilar substrates. |
| EP21SC |
Two part room temperature curing silica filled
epoxy with outstanding abrasion resistance.
Superb chemical resistance. |
| UV22 |
One part UV curable, nano silica filled system with
excellent abrasion resistance. Easy to apply and cure. Fast, room temperature
cures upon exposure to UV light.
|
The applications of Master Bond abrasion resistant systems are as follows:
- For repairing underground mining cables and other cables
- Repair and protect cable splices
- For use on surfaces subject to sliding or fluid wear
- As a smooth protective barrier against wear, abrasion, and chemical attack
- For rebuilding and protecting processing equipment
- Protect and rebuild interfacing metal wear surfaces
- Acid resistant applications
- Building and prolonging the life of high speed shafts, pump casings,
impellers, valves and machine beds and general repairs
- Lining of pipe bends, slurry lines, cyclones, conveyor pulleys, chutes,
hoppers, launders & feeder boxes, cyclones, and launders
- Cone type crushers and grinding mills
- To withstand high torque loading and vibration
- Bonding of metal anchor bolts to air pads, crushers, grinding mills,
engines, and presses
- Abrasion resistant materials
- Hydraulic machinery
- Aerospace and marine industry components
- As a thermal barrier for automotive engine and exhaust components
- To prevent wear of mating surfaces under extreme load such as bearings,
sealing rings, and valve springs
- For bearing surfaces subjected to extreme pressures
- Components of internal combustion engines
- Pipe linings
- Ceramic pulley lagging
- Saw blades
- Industrial files
- Threaded fasteners
- Radomes s
- IO drives
- Transmission shafts
- Assembly of components in cooling towers for protection against water vapor
- Alumina ceramics
- Chute linings
- Conveyor wearstrips
- Underwater coatings
- Vessel & structure lining
- Chemical tanks
- Protection of heat exchangers and condenser boxes
- FGD/PGD scrubber ducts carrying caustic solutions
- Primary and secondary containment areas
- Pistons
- Pumps
- Compressors
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Master
Bond's abrasion resistant systems are designed to offer superior quality and
long term durability. They have earned a well deserved reputation for their
performance upon exposure to hostile environmental conditions. Select from a
wide range of systems conveniently packaged for ease of use. These compounds are
available in different viscosities, cure times, chemical resistances, electrical
properties, colors, etc. to best meet specific requirements. They are presently
employed in applications ranging from design and production to repair,
maintenance and field service.
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We offer a wide array of packaging options to speed productivity, minimize waste and
save energy including:
- Quantities from grams to gallons
- Cans, bottles and jars
- Cartridges for manual and pneumatic guns
- Premixed and frozen syringes
- Bipaks for field service kits
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New Abrasion Resistant Adhesives and Coatings
New abrasion resistant adhesives and coatings are given below.
| Product |
Description |
| UV11-3 |
Extra-hard, abrasion resistant, UV curable, one part system. Superior adhesion to
polycarbonates and polymethylmethacrylates. Optically clear. Fast cures at room
temperature. |
| EP30D-7 |
Flexibilized epoxy featuring toughness, high strength and
abrasion resistance. Two part system cures at room temperature. Resistant to
thermal cycling. Excellent chemical resistance. |
| EP30D-10 |
Highly flexible, abrasion resistant elastomer
system. Serviceable at cryogenic temperatures. Cures at room temperature. 100%
reactive. Easy application. |
| UV15X-6 |
Meets USP Class VI specifications. One part
UV curable urethane elastomer system. Withstands
thermal cycling. Non-yellowing. Highly flexible. Exceptional abrasion
resistance. |
Master
Bond is a leading adhesive manufacturer offering high quality adhesives,
sealants, coatings, and potting compounds. Master Bond's
product line consists of epoxy adhesives, polyurethane,
silicone,
cyanoacrylate and latex adhesives. Master Bond's
structural adhesives offer design flexibility and provide excellent bonding
performance with a vast array of 3,000 custom designed adhesive formulations.
Adhesive properties differ in viscosity, cure speed, chemical and temperature
resistance, strength, electrical and thermal
conductivity. Specific adhesive systems can be designed to meet USP Class VI
certification for medical use or NASA requirements for low outgassing. Master Bond
products are successfully implemented in medical, optical, aerospace, electronic,
and other hi-tech industries.
Source:Master Bond Inc.
For more information on this source please visit Master Bond Inc.