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PlasmaPro 100 Etch and Deposition Tool from Oxford Instruments

Oxford Instruments has launched the PlasmaPro 100 Etch and Deposition tool which is a highly configurable system. The company offers process chambers as standalone modules either with load locks or in cluster configurations on square or hexagonal transfer chambers. The tool provides superior uniformity, low cost of ownership, and quality and high rate films having excellent control of film properties.

Key Features

The product features of the PlasmaPro 100 Etch & Deposition Tool are:

  • Choice of single wafer/batch or cassette loading
  • In-situ chamber cleaning
  • Can be combined into a cluster system with full cassette-to-cassette wafer handling and central robotic wafer handler for manufacturing processes
  • A range of electrodes provides substrate temperature control at -150°C to +700°C temperature range
  • Endpoint detection by optical emission spectroscopy and laser interferometry can be integrated to improve etch control
  • Choice of a 6- or 12-line gas pod offers flexibility in process gases and processes, and can be remotely sited in the service area from the main process system
  • Capable of 200 mm wafer handling and enables small batch (6 x 50 mm) pre- and pilot manufacturing capability
  • Single wafer loading through the load-locked wafer entry

Wafer Handling:

  • Square or hexagonal robotic handlers with MESC compatibility
  • Up to 200 mm single wafer processing
  • Multi-wafer batch processing for 50 to 100 mm, comprising cassette loading of batch carrier plates
  • Mechanical and/or E-chuck clamping options with He wafer backside cooling
  • Broad temperature range substrate electrodes: -150°C to 400°C or 700°C
PECVD tool RIE tool
kHz and frequency mixing are optional Cooled substrate electrodes
13.56 MHz driven parallel plate reactor 13.56 MHz driven parallel plate reactor
400ºC electrically grounded lower electrode High conductance vacuum layout
Shower head gas inlet is optimized for PECVD Shower head gas inlet is optimized for RIE

Applications of the PlasmaPro 100 Plasma Etch & Deposition tool are:

  • Metal (Nb, W) etch
  • Bosch deep Si etch, Cryo Si etch and SOI processes for microfluidics, MEMS and photonics
  • III-V etch processes for photonic crystals, laser facets, via holes and other applications in a broad range of materials, such as AlGaN, AlGaAs, GaAs, GaN, InSb, InP, and InGaAsP
  • Research and development process for AlGaN and GaN etching for power devices like HB LEDs
  • High rate and high quality SiO2 deposition for photonics applications

Process Control:

  • Large wafer area and batch process end-pointing by optical emission spectrometry (OES)
  • OES identifies changes in depletion of reactive gas species or etch by-products
  • Features the PC4500TM process tool software
  • Predictive chamber cleaning end-pointing
  • Laser end-point detection (LEPD) is provided for blanket etching, for deposition monitoring, or where mask patterns allow. This is particular handy for etching small wafer pieces or mini structures

The PlasmaPro 100 Etch & Deposition tool has about 200 mm single wafer manufacturing capability, thus providing high throughput and superior uniformity on a wide range of applications. The tool is suitable for HBLED, semiconductor electronics, MEMS and failure analysis.

The process modules of the PlasmaPro 100 tool are built on 200 mm platforms, with multi-wafer and with single wafer batch capability. It has a unique library with more than 6,000 process recipes. The load-locked wafer entry enables rapid wafer exchange and offers a broad range of process gases and an extensive process temperature range.

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