The Difference Between Surfaces With and Without Electropolishing

Stainless steel is more than just a corrosion-resistant metal. Stainless steel is often chosen as the versatile material of choice for many applications as a result of its material strength, resistance to corrosion, and also because it can be adapted to fit specific conditions.

This applies not only to the various chemical compositions that make up stainless steel but also to the variety of surface finishes and treatments that can be applied depending on the final intended use for the product.

stainless steel

Image Credit: Shutterstock/Maxx-studio

2B or Not 2B?

Grade 2B is one of the most commonly-used finishes within the industry of stainless steel. It is semi-reflective, smooth, and uniform, though it is not a mirror finish. The surface is the last step in the process; the steel plate is first formed by being pressed between rollers as it leaves the furnace. It is then softened by annealing and then repeatedly passed through the rollers. 

To remove surface impurities, the surface is pickled with acid and passed between polished rollers on the last several passes to achieve the desired thickness. It is this final pass that allows the 2B finish to be achieved.

For common stainless steel grades, including 201, 304, 304 L, and 316 L, 2B is the standard finish. What makes the 2B finish popular, in addition to being economical and having increased corrosion resistance, is that it is very simple to buff using cloth wheels and compounds.

Typically, steel with a 2B finish is found within food processing, baking equipment, vessels, tanks, and pharmaceutical equipment, and it meets USDA standards for those industries.

This approach is not acceptable when the final product is an injectable or otic solution. This is because gaps or pockets can be created on the metal’s surface. These voids can trap contaminants below the surface of the polish or in the metal. Eventually, this foreign material will escape and contaminate the product. Electropolishing the surface is the ideal and recommended way to increase surface smoothness for such applications.

Source: Astro Pak Corporation

  2B Finish without EP 2B Finish with EP
 
304 Stainless Steel with 2B finish.
Magnified at 1500x

304 Stainless Steel with 2B finish and then electropolished. Magnified at 1500x
Description Produced at the mill by passing steel plate between polished rollers. Smooth and semi-reflective Produced by dissolving surface metal to remove peaks and contaminants. Smooth, mirror-like finish
Common Applications Direct Food Contact including baking, food processing, and tanks. Pharmaceutical Equipment Manufacturing Injectable Pharmaceutical Manufacturing Food Processing to reduce bacterial attachment
Sanitation Protocols Caustic sanitary washdown Can withstand long-term caustic sanitary washdown
Defining Standard ASTM A480 ASTM B912
Roughness Average (Ra) 0.3 µ - 1.0 µ 0.1 µ - 0.8 µ

 

Smoothing

Electropolishing removes the raised areas on the surface of stainless steel by using chemistry and electricity to smooth it. The actual surface of the stainless steel does not appear smooth under magnification, even with a factory-applied 2B smooth surface. 

Roughness Average (Ra) is used to express the smoothness of the metal’s surface, which is a comparison of the average difference between the low points and the high points across a section of the surface.

Typically, factory-fresh 2B-finished stainless steel has a Ra value ranging from 0.3 micrometers (.0003 mm) to 1 micrometer (.001 mm), depending on its gauge (thickness). The surface Ra can be decreased by proper electropolishing to between 4 and 32 microinches, depending on the metal’s gauge.

What Does A 2B Finish Mean?

A Grade 2B finish is achieved by compressing the material through two rollers. Some operators have asked for the finish to be repaired after having a vessel or other equipment modified or repaired.

While achieving a finish using mechanical or electropolishing cannot be easily replicated, it is possible to come very close, especially regarding Ra values. The result of a proper electropolishing treatment can even achieve better performance in material handling than the original, untreated 2B finish.

A 2B finish can therefore be seen as a good starting point. With well-known beneficial properties, a 2B finish is economical. It can be further enhanced by electropolishing for a smoother surface, meeting higher standards, and yielding a range of long-term benefits.

This information has been sourced, reviewed and adapted from materials provided by Astro Pak Corporation.

For more information on this source, please visit Astro Pak Corporation.

Citations

Please use one of the following formats to cite this article in your essay, paper or report:

  • APA

    Astro Pak Corporation. (2023, March 07). The Difference Between Surfaces With and Without Electropolishing. AZoM. Retrieved on March 27, 2023 from https://www.azom.com/article.aspx?ArticleID=22050.

  • MLA

    Astro Pak Corporation. "The Difference Between Surfaces With and Without Electropolishing". AZoM. 27 March 2023. <https://www.azom.com/article.aspx?ArticleID=22050>.

  • Chicago

    Astro Pak Corporation. "The Difference Between Surfaces With and Without Electropolishing". AZoM. https://www.azom.com/article.aspx?ArticleID=22050. (accessed March 27, 2023).

  • Harvard

    Astro Pak Corporation. 2023. The Difference Between Surfaces With and Without Electropolishing. AZoM, viewed 27 March 2023, https://www.azom.com/article.aspx?ArticleID=22050.

Ask A Question

Do you have a question you'd like to ask regarding this article?

Leave your feedback
Your comment type
Submit