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Topics Covered
Master Bond Adhesive Products for Aerospace
Applications
Important Aerospace Performance
Requirements
Typical Aerospace Applications for
Master Bond Adhesive Products
Seals - Door, Port, & Hatch
Seals
Acoustic
Insulation
Structural
Applications
Cabin
Applications
High
Temperature/Thermally Conductive
Applications
Microelectronic Applications
Chemical Protection
Applications
Assembly,
Repair & Maintenance
Speciality Systems
New Epoxy Systems for
Aerospace
About Master Bond
Master Bond Adhesive Products for Aerospace
Applications
The following table summarizes Master Bond
Inc's range of adhesive products for the aerospace industry.
| Application |
Product |
Description |
| Sealant |
SUPREME 33 |
Room temperature curable and high temperature resistant up to
450°F, this epoxy exhibits superior adhesion to dissimilar substrates. Exibits
high peel and shear strength properties. Withstands vibration, shock, impact and
thermal cycling. |
| Acoustic Insulation |
EP37-3FLF |
Two part, room temperature curing, flexibilized epoxy system.
Easy to apply with low viscosity. Excellent dampening properties and a
convenient 1:1 mix ratio. |
| Structural |
SUPREME 10HT |
One part, heat cured (250-300°F) epoxy system. High lap
shear and peel strength. Meets NASA low outgassing specifications. Cryogenic
serviceability. Toughened system offers superior resistance to vibration, shock,
impact and thermal cycling. |
High Temperature/
Thermally Conductive |
EP21TCHT-1 |
Two part, room temperature curable epoxy system with high
thermal conductivity. Serviceable from cryogenic temperatures to 400°F.
Electrically isolating. Meets NASA low outgassing
specifications. |
| Microelectronics |
SUPREME 10HTS |
Silver-filled system with excellent electrical conductivity and
high physical stregth properties. One part, heat cured (250-300°F)
epoxy. Wide range of serviceability from cryogenic temperatures up to
400°F. Meets NASA low outgassing specifications. Can be applied without sagging
or dripping, even on vertical surfaces. |
| Chemical Protection |
EP41S-1 |
Two part, room temperature curing epoxy system. Easy to handle.
For bonding, potting, sealing and coating. Unsurpassed resistance to a wide
range of different solvents. |
| Repair & Maintainence |
EP65HT-1 |
Two part, fast setting (3-5 minutes in 10-20 gm masses), room
temperature curable epoxy that resists temperatures up to 400°F. Glass
transition temperture over 125°C. NASA low outgassing approved.
|
| Specialty |
EP29LPSP |
Two part epoxy system with ultra low viscosity and remarkable
cryogenic properties. Withstands rapid dropdown in temperature and is NASA
low outgassing approved. |
Important Aerospace Performance Requirements
Master
Bond's aerospace epoxy
and adhesive bonding products offer superior quality, long term durability
and outstanding performance in the most hostile environmental conditions. Select
from a wide range of one and two component systems conveniently packaged for
ease of use. These compounds are available for use in different viscosities,
cure times, chemical resistances, electrical properties, colors, etc. to best
meet specific requirements. We also offer low outgassing systems that exceed the
demanding ASM E595-84 test standards accepted by NASA for space
applications.
Master Bond
adhesive bonding grades are designed to meet specific performance
requirements. Among the most important are:
- Abrasion Resistance
- Chemical Resistance
- Cryogenically Serviceable
- Easily Polished
- Easily Removed by Water
- Easily Repairable
- Electrically Insulative
- Excellent Adhesion
- Mechanical Properties
- Reworkable
- Impact Resistance
- Screen Printable
- Spectral Transmittance
- Peel Strength
- Dimensional Stability
|
- Optical Transmission
- High Temperature Resistance
- Index of Refraction
- Low Coefficient of Expansion
- Low Outgassing
- Low Shrinkage
- Low Stress
- Low Volume Resistivity
- Non-Yellowing
- Resistance to Water
- Durability
- Thermal Cycling
- Shock Resistance
- Thermal Conductivity
- Vibration Resistance
|
Typical Aerospace Applications for Master Bond
Adhesive Products
Typical applications of Master Bond Inc range of aerospace epoxy and adhesive
bonding productss include:
- Seals - Door, Port, & Hatch Seals
- Acoustic Insulation
- Structural Applications
- Cabin Applications
- High Temperature/Thermally Conductive Applications
|
- Microelectronic Applications
- Chemical Protection Applications
- Assembly, Repair & Maintenance
- Speciality Systems
|
Seals - Door, Port, & Hatch Seals
- Fiberglass Composite Seals
- Conductive & RAM Seals
- Flight Control Surface Seals
- Gap Seals
- Bearing Compartment Seals
- Moisture-Proof Ignition Seals
- Sealing Rings
- Fabric Reinforced Elastomeric & Silicone Seals
- Alloy Encapsulated Elastomeric Flap & Slot Seals
Acoustic Insulation
- Floor Isolators
- Rod Ends
- Tuned Vibration Absorbers (TVAs)
- Vibration Dampening & Muffler Systems
Structural Applications
- Frames & Reinforcement
- Honeycomb Parts & Bonding
- Applications Involving Turbines
- Rotor Blades
- Bonding of Metal & Fiber Reinforced Composites
- Laminating
- Lightweight Structural Panels
Cabin Applications
- Galleys
- Seats
- Floors
- Audio/visual systems
High Temperature/Thermally Conductive Applications
- Braking Systems
- Thermal Insulation and Barrier
- Heat Blanket Bonding
- Heat Transfer Devices
- High Performance Thermal Protection
- Nacelle-Composed of Engine Inlet, Fan Cowl, Thrust Reverser, & Exhaust
Nozzle
Microelectronic Applications
- Die Attach
- Chip Attach
- Substrate Attach
- Transducers
- Capacitors
- Rectifiers
- Relays
- Switches
|
- EMI & RFI Shielding
- Antennas
- Solar Arrays and Panels
- Radomes
- Motor Windings
- Cable & Harness Assemblies
- RF Power & Broadband Applications
- Encapsulation and Potting Electronic Assemblies
|
Chemical Protection Applications
- AAF (Aircraft Anti-Icing Fluid)-Additive
- Launch Canister Liner
- Sealing Fuel Lines & Tanks
- Adhesives/Coatings for Moisture Protection
- Fuel Assemblies
- Pump Bonding & Sealing
Assembly, Repair & Maintenance
- Composite Repair
- Bonding Dissimilar Materials
- Satellite Repair & Assembly
- Nose Cones
- Emergency Adhesive Repairs
- Patching
Speciality Systems
- Low Outgassing Approved Epoxy Systems
- UL94V-0 Approved Epoxy Systems
- Optical Fiber Systems
- Low Outgassing Applications
- Cryogenic Bonding Applications
New Epoxy Systems for Aerospace
- Supreme10AOHT-LO - Single component, thermally conductive epoxy designed for
service from 4K to 400° F. Resistant to vibration, impact and thermal shock.
Superior durability and toughness. Meets NASA low outgassing requirements.
- EP17HT-3 - One part, no mix snap cure epoxy. Shore D hardness >85.
Operating temperature range: -60° F to +400° F. Ideal for bonding dissimilar
substrates. Superior chemical resistance and electrical isolation properties.
- EP21TDCHT - Toughened, two component epoxy adhesive with forgiving one to
one mix ratio. Offers high peel strength and shock resistance. Cures at room
temperature.
- EP21TDCS-LO - Silver-filled, electrically conductive epoxy adhesive.
Superior toughness. Exceptionally low volume resistivity. Convenient one to one
mix ratio. Passed ASTM 595 for low outgassing.
About Master Bond
Adhesive
manufacturer Master Bond Inc is at the forefront of new product development
to meet the ever increasing stringent specifications of the aerospace industry.
Our line of aerospace adhesive products consists of epoxies,
polyurethanes, silicones and polysulfide adhesives. These include electrical
insulative, thermally conductive epoxy, electrically conductive, high
temperature and chemically resistant adhesive grades. Both one and two component
adhesive systems are available. Master Bond
offer epoxy systems that cure at room temperature or with the addition of heat.
Many of our sealants, coatings and adhesive systems are NASA low outgassing
approved, cryogenically serviceable and meet the requirements of UL94V-0 testing
for flame retardancy.
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Extensive research has led to the introduction of innovative polymer systems
with improved capabilities. Most noteworthy are aerospace epoxy
compounds that have higher thermal conductivity, resistance up to 600°F and
superior transparency. Special emphasis has been placed in finding enhanced
processing solutions for composite assembly applications. Master Bond
continues to work with material suppliers and research institutions to utilize
the most advanced polymeric materials. Put our 30 years of expertise to work for
you.
Source: Master Bond Inc.
For more information on this source please visit Master Bond Inc.