Core Materials, Services and Applications

Toray, through Amber Composites, has the largest independent core processing operation in Europe. Aluminum, Nomex®, and Kevlar® honeycomb are available, along with Flex-Core® honeycomb.

The company holds extensive stock to choose from. All is cut to thickness specification desired by the customer and available with fast turnaround times.

Core Materials

The core materials include:

  • Aerospace and Commercial grade Nomex core
  • Aluminum Flex-Core
  • Core cutting services
  • Short lead time, fast turnaround on custom and small orders

Figure 1 shows the applications of core materials.

Applications of core materials.

Figure 1. Applications of core materials.

Materials Selection Guide – Core Materials/Services

Table 1 shows the materials selection guide for core materials/services.

Table 1. Material Selection Guide for core materials/services.

Product Name Resin Type Tg Cure Temp Description
Amber Syntactic Cores
Toray Amlite LT64 Epoxy 266 °F/ 130 °C (DSC) • 158 °F/70 °C • Low-temperature low-density core, non-expanding, and 7 days outlife
Toray Amlite SC8020A Epoxy 223 °F/106 °C • 176 °F/80 °C • Low-density syntactic core with flexible cure temperatures from 158-266 °F/70-130 °C
Toray Amlite SC72A Epoxy 223 °F/106 °C • 248 °F/120 °C • Mid temp curing syntactic core. Ideal for the sandwich structure under 3 mm/0.11 inches
• 30 days outlife
• Excellent for edge closeouts
Toray Amspand ES72A-2 Epoxy 237 °F/114 °C (DSC) • 257 °F/125 °C • Expanding syntactic core
• Ideal for core splicing or core fill and edge closeout applications
• 30 days outlife

 

This information has been sourced, reviewed and adapted from materials provided by Toray Advanced Composites.

For more information on this source, please visit Toray Advanced Composites.

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