Characterizing Thin Film Area Selective Deposition with PiFM

Photo-induced force microscopy (PiFM) verifies what AFM topography cannot do alone: the accidental deposition of cobalt on an alternating material line region.

Visualizing area-selective deposition (ASD) of monolayers in ALD and CVD processes is a difficult task, especially when the deposited layer lacks topographic features that separate it from the surrounding area.

Chipmetrics addresses this issue with its ASD test chip, which consists of sub-100 nm alternating material lines embedded in a planar silicon surface, allowing process teams to analyze area-selective depositions using standard metrology instruments.1

Photo-induced force microscopy (PiFM) can similarly address this issue by directly visualizing nanoscale chemical changes between ALD/CVD layers using the material's infrared absorption signature.

As a result, PiFM may be leveraged to independently characterize ASD test chips to show and validate their area-selective deposition capabilities.

This article details the use of the Vista 75 AFM to measure PiFM on a cobalt (Co)-deposited ASD chip and compare it to an uncoated chip. Specifically, the aim is to see if a Co nanolayer can be found over the alternating material line region, confirming its area-selective deposition.

ASD test-chip with alternating SiO2 and Si3N4 lines on a Silicon substrate (left). AFM topography (right) shows that Cobalt deposition results in a 6 nm height increase on the Silicon region compared to the SiO2/Si3N4 region1

Figure 1. ASD test-chip with alternating SiO2 and Si3N4 lines on a silicon substrate (left). AFM topography (right) shows that Cobalt deposition results in a 6 nm height increase on the silicon region compared to the SiO2/Si3N4 region1. Image Credit: Molecular Vista

AFM topography photos (Figure 1) from the ASD test chip clearly indicate that cobalt deposition is not uniform. The surrounding silicon substrate region had 6 nm greater Co deposition than the alternating SiO2/Si3N4 region.

While these findings suggest a selective deposition of Co, they do not confirm whether any Co was deposited above the SiO2/Si3N4 lines.

PiFM can detect Co directly by looking for the Co-O stretch band between 500–700 cm-1. This requires a good tunable laser that can access that wavenumber range (e.g., OPO/DFG). However, even without access to that wavenumber range, the strength of photo-induced force (PiF) signals from SiO2 (Si-O stretch at 1100 cm-1) and Si3N4 (Si-N stretch at 950 cm-1) can indirectly indicate the presence of a Co layer.

A present Co layer would mask the PiF signal emanating from the underlying material's absorption bands. Therefore, by comparing the PiF intensities of a coated and uncoated sample, one may determine which regions Co was deposited in.

This indirect detection method is appropriate for situations when the accessible tunable laser (e.g., MIRcat QCL, 770–1500 cm-1) can only access wavenumbers corresponding to secondary material components of interest, not the principal one (Co in this example).

Figure 2 shows how this indirect method was used to determine the existence of a Co layer above the alternating SiO2/Si3N4 region. PiFM pictures on the uncoated ASD chip show substantial signal contrast for the Si-O stretch (1100 cm-1) and Si-N stretch (950 cm-1) absorption bands from the SiO2 and Si3N4 regions, respectively.

On Co-coated chips, the PiFM images show a lower intensity for both absorption bands, indicating that a thin Co coating must be present over the alternating line region to conceal the PiF signal.

The authors respectfully thank Mr. Thomas Werner (Chipmetrix GmbH) and Mathias Franz (Fraunhofer ENAS) for designing and supplying the ASD test chip, as well as the schematics shown in Figure 1.

Topography and PiFM images at 950 cm-1 (Si3N4) and 1100 cm-1 (SiO2) wavenumbers measured on an uncoated  (top) and coated (bottom) ASD test chip. An overlaid PiFM image combining the Si3N4 (red) and SiO2 (green) PiFM images is shown on the right for each case

Figure 2. Topography and PiFM images at 950 cm-1 (Si3N4) and 1100 cm-1 (SiO2) wavenumbers measured on an uncoated (top) and coated (bottom) ASD test chip. An overlaid PiFM image combining the Si3N4 (red) and SiO2 (green) PiFM images is shown on the right for each case. Image Credit: Molecular Vista

References and Further Reading

  1. Ghaderi, Z. (2026). Chipmetrics announces new ASD-2 test chip with customizable metal–dielectric material stacks. Chipmetrics. Available at: https://chipmetrics.com/chipmetrics-announces-new-asd-2-test-chip-with-customizable-metal-dielectric-material-stacks/.
  2. Franz, M., et al. (2025). Low-temperature ALD of metallic cobalt using the CoCOhept precursor: Simulation-assisted process development for deposition on temperature sensitive 3D-structures. Journal of Vacuum Science & Technology A, 43(2). DOI: 10.1116/6.0004248. https://pubs.aip.org/avs/jva/article/43/2/022412/3337519/Low-temperature-ALD-of-metallic-cobalt-using-the.

Image

This information has been sourced, reviewed, and adapted from materials provided by Molecular Vista.

For more information on this source, please visit Molecular Vista.

Citations

Please use one of the following formats to cite this article in your essay, paper or report:

  • APA

    Molecular Vista. (2026, July 24). Characterizing Thin Film Area Selective Deposition with PiFM. AZoM. Retrieved on July 24, 2026 from https://www.azom.com/article.aspx?ArticleID=25435.

  • MLA

    Molecular Vista. "Characterizing Thin Film Area Selective Deposition with PiFM". AZoM. 24 July 2026. <https://www.azom.com/article.aspx?ArticleID=25435>.

  • Chicago

    Molecular Vista. "Characterizing Thin Film Area Selective Deposition with PiFM". AZoM. https://www.azom.com/article.aspx?ArticleID=25435. (accessed July 24, 2026).

  • Harvard

    Molecular Vista. 2026. Characterizing Thin Film Area Selective Deposition with PiFM. AZoM, viewed 24 July 2026, https://www.azom.com/article.aspx?ArticleID=25435.

Ask A Question

Do you have a question you'd like to ask regarding this article?

Leave your feedback
Your comment type
Submit

While we only use edited and approved content for Azthena answers, it may on occasions provide incorrect responses. Please confirm any data provided with the related suppliers or authors. We do not provide medical advice, if you search for medical information you must always consult a medical professional before acting on any information provided.

Your questions, but not your email details will be shared with OpenAI and retained for 30 days in accordance with their privacy principles.

Please do not ask questions that use sensitive or confidential information.

Read the full Terms & Conditions.