Thought Leaders

Achieving Precision and Efficiency in Oil and Lubricant Quality Control

insights from industryRamakrishnan PerumalQuality Control ManagerGP Global MAG LLC.

In this interview, AZoMaterials speaks with Ramakrishnan Perumal, Quality Control Manager at GP Global MAG LLC., about quality control in the oil and lubricant industry, and how Metrohm's titrators play an integral role in ​​​​​​enhancing the precision and efficiency of their quality control procedures.

Could you please introduce yourself and tell us about your background working in the lubricant industry?

My name is Ramakrishnan Perumal, and I am employed as a Quality Control Manager at GP Global MAG LLC., Dubai.  Having completed my Bachelor of Science in Chemistry, I have been working in the Lubricant industry for 21 years, having experience in quality assessment of fresh and in-service lubricating oil, greases and base oils. I am skilled in developing formulations for Lubricating oils and implementing ISO 17025 competency requirements for a testing laboratory.

MAG Lubricants features an ultra-modern laboratory focusing on R&D and quality control. What key solutions do you provide across what markets and industries?

At MAG Lubricants, we prioritize quality above all else, striving to deliver products that surpass customer expectations. Our state-of-the-art, in-house R&D facility is dedicated to innovating new formulations that align with the latest advancements in automotive and industrial sectors. Our meticulous Quality Control team ensures that every product not only meets but exceeds the claims made on our labels, guaranteeing excellence in every can.

Image Credit: MAG Lubricants

Looking back over the company’s recent growth and successes since its foundation in 2013, how are MAG Lubricants placed to grow further in the oil and lubricants market?

We started our mission in MAG LUBRICANTS by establishing our factory back in 2013 with full commitment to customer services and product quality - offering full range of lubricants and customizable solutions to the market’s needs.

In recent years, the world of engines and cars has witnessed a great development in the engine industry. As it was necessary for the Oil industry to keep pace with such developments to provide the appropriate oils for new engines. For this reason, we established our MAG Lubricant factory in Dubai, United Arab Emirates with the latest European technologies to be ready to provide the appropriate types of Oil for new engines.

At MAG, we don’t just make oils - we keep pace with development.

Customer satisfaction is a key focus for MAG Lubricants. How do you ensure that your products meet customer needs and expectations?

At MAG Lubricants, customer satisfaction is at the heart of our operations. We ensure that our products consistently meet and exceed customer needs and expectations through a multi-faceted approach:

1. Innovative R&D: Our dedicated in-house research and development team is constantly working on creating advanced formulations that align with the latest technological advancements and customer requirements.

2. Rigorous Quality Control: We implement stringent quality control measures throughout the production process. Each product is thoroughly tested to ensure it matches the claims made on our labels and meets the highest industry standards.

3. Customer Feedback: We actively seek and incorporate feedback from our customers to refine our products and services. This continuous dialogue helps us address any concerns and adapt to changing needs.

4. Market Analysis: Regular analysis of market trends and customer preferences enable us to stay ahead of industry developments and offer products that cater to emerging demands.

By combining these efforts, we strive to provide superior products that deliver exceptional performance and reliability, ensuring complete satisfaction for our customers.

How do you integrate Metrohm’s titrators into your laboratory processes?

Total Base and acid number are the important properties of a lubricant that are regulated by Government bodies and OEMs. Metrohm titrator is very helpful to measure this property at the time of raw material receiving stage and during product realization stage.

At MAG Lubricants, we integrate Metrohm’s titrators into our laboratory processes to enhance the precision and efficiency of our quality control procedures. Metrohm’s advanced titration technology plays a crucial role in our product analysis and development:

1. Accurate Measurements: Metrohm titrators provide highly accurate and reliable measurements, which are essential for ensuring that our lubricants meet the exact specifications required for optimal performance.

2. Streamlined Processes: The automated features of Metrohm titrators streamline our testing processes, reducing manual intervention and minimizing the potential for human error. This allows us to process more samples efficiently and consistently.

3. Comprehensive Analysis: We use Metrohm’s titration solutions for various analyses, including acid number, base number, and concentration levels, that are critical for assessing the quality and stability of our lubricants.

4. Data Integration: Metrohm titrators offer advanced data management and integration capabilities, enabling us to easily compile, analyze and interpret results. This enhances our ability to make data-driven decisions and maintain rigorous quality control standards.

By incorporating Metrohm titrators into our laboratory operations, we ensure that our products adhere to the highest quality standards, supporting our commitment to excellence and customer satisfaction.

What specific advantages do Metrohm's titrators provide in your oil analysis and quality control procedures?

Manual titration for lubricant samples is a cumbersome method especially for colored and service lubricating oils. An automatic potentiometric titration is proven to be the best testing method for these types of samples. Metrohm, a pioneer in making auto-titrators, gives us accurate and reliable test results in a short span of testing time. In addition to that, Metrohm is found to be user friendly and easily adaptable by even a fresh lab analyst. The 916 Ti-Touch. Image Credit: Metrohm Middle East

The 916 Ti-Touch. Image Credit: Metrohm Middle East

What measures do you have in place to ensure the quality of your products at all stages of production?

MAG quality control procedures play important roles right from raw materials receipt to product dispatch stage. Stringent specifications and elaborate tests are incorporated in raw material evaluation receipt stages and product blending stages.

The high standards of quality maintained at our blending plant have earned us certifications for ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018.

How does the future look for MAG in terms of growth with Metrohm, and how is the support provided by Metrohm aiding MAG in achieving its goals?

MAG expects Metrohm to provide quick support in terms of MAG's new enquiry as well as for the maintenance contract.

The future for MAG Lubricants looks promising in terms of growth with Metrohm, largely due to the reliable support and advanced technology that Metrohm provides.

Rapid Response: We rely on Metrohm for quick and efficient assistance with new enquiries. Their ability to provide timely support ensures that we can address emerging needs and challenges swiftly, facilitating our growth and innovation efforts.

Maintenance Support: Metrohm’s comprehensive maintenance contract ensures that our analytical equipment remains in optimal condition. This proactive support minimizes downtime and maintains the high performance of our instruments, which is essential for upholding our quality standards.

Overall, Metrohm’s dedicated support and advanced solutions are integral to our growth strategy, enabling us to efficiently meet our goals and maintain our competitive edge in the lubricants market.

Where can readers find more information?

For more information about MAG Lubricants and our innovative solutions, we invite you to visit our official website. There, you will find comprehensive details about our products, research and development initiatives, and the latest company updates:

• Official Website: www.maglube.ae

For specific inquiries or to connect with our team, you can reach us via phone or WhatsApp at +971 4 880 6603.

Stay informed about our latest products and industry advancements by following us on Instagram: @maglube.

About Ramakrishnan Perumal

Ramakrishnan Perumal serves as the Quality Control Manager at GP Global MAG LLC., Dubai. Having completed his Bachelor of Science in Chemistry, he has worked in the Lubricant industry for 21 years. His extensive background includes evaluating fresh and in-service lubricating oils, greases, additives, and base oil for their quality.

Disclaimer: The views expressed here are those of the interviewee and do not necessarily represent the views of AZoM.com Limited (T/A) AZoNetwork, the owner and operator of this website. This disclaimer forms part of the Terms and Conditions of use of this website.

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