Abrasion Resistant Adhesives – Wear and Scratch Resistant Adhesives and Coatings

Master Bond Inc. offers a comprehensive line of epoxy, silicone, polyurethane and UV cure systems for abrasion resistant applications. They protect against wear and corrosion in industrial environments ranging from pump casings, chutes, pipes, slurry lines, vibrating screens and valve bodies.

Master Bond also supplies a line of UV curable hardcoats for the scratch resistant needs of optically clear plastic substrates. These compounds exhibit superior adhesion to polycarbonates, polymethylmethacrylates, polyvinylchlorides and other plastic substrates. They have high resistance to common chemicals, staining and long term durability.

Special abrasion resistant systems offer:

  • Chemical resistance
  • Dimensionally stability
  • Cryogenically serviceable
  • optical transmission
  • Easily polished
  • High temperature resistance
  • Impact resistance
  • Index of refraction
  • Screen printable
  • Low coefficient of expansion
  • Spectral transmittance
  • Low outgassing
  • Peel strength
  • Durability
  • Electrically insulative
  • Thermal cycling
  • Excellent adhesion
  • Shock resistance
  • Mechanical properties
  • Thermal conductivity
  • Vibration resistance
  • Low shrinkage
  • Fast curing
  • Low stress
  • Non-drip
  • Non-yellowing
  • Electrically insulative
  • Resistance to water
  • Flexibilized and toughened
  • Metal bonding
  • Environmentally friendly
  • Rubber bonding

Our Most Popular Abrasion Resistant Systems

Master Bond's popular abrasion resistant systems are given in the table below.

  Product   Description
EP30D-7 Two part, room temperature curing urethane modified epoxy with excellent flexibility and abrasion resistant. Can be used as an adhesive, sealant or coating. Has high bond strength to similar and dissimilar substrates.
EP21SC Two part room temperature curing silica filled epoxy with outstanding abrasion resistance. Superb chemical resistance.
UV22 One part UV curable, nano silica filled system with excellent abrasion resistance. Easy to apply and cure. Fast, room temperature cures upon exposure to UV light.

Master Bond Abrasion Resistant Systems are Used in a Wide Range of Applications

The applications of Master Bond abrasion resistant systems are as follows:

  • For repairing underground mining cables and other cables
  • Repair and protect cable splices
  • For use on surfaces subject to sliding or fluid wear
  • As a smooth protective barrier against wear, abrasion, and chemical attack
  • For rebuilding and protecting processing equipment
  • Protect and rebuild interfacing metal wear surfaces
  • Acid resistant applications
  • Building and prolonging the life of high speed shafts, pump casings, impellers, valves and machine beds and general repairs
  • Lining of pipe bends, slurry lines, cyclones, conveyor pulleys, chutes, hoppers, launders & feeder boxes, cyclones, and launders
  • Cone type crushers and grinding mills
  • To withstand high torque loading and vibration
  • Bonding of metal anchor bolts to air pads, crushers, grinding mills, engines, and presses
  • Abrasion resistant materials
  • Hydraulic machinery
  • Aerospace and marine industry components
  • As a thermal barrier for automotive engine and exhaust components
  • To prevent wear of mating surfaces under extreme load such as bearings, sealing rings, and valve springs
  • For bearing surfaces subjected to extreme pressures
  • Components of internal combustion engines
  • Pipe linings
  • Ceramic pulley lagging
  • Saw blades
  • Industrial files
  • Threaded fasteners
  • Radomes s
  • IO drives
  • Transmission shafts
  • Assembly of components in cooling towers for protection against water vapor
  • Alumina ceramics
  • Chute linings
  • Conveyor wearstrips
  • Underwater coatings
  • Vessel & structure lining
  • Chemical tanks
  • Protection of heat exchangers and condenser boxes
  • FGD/PGD scrubber ducts carrying caustic solutions
  • Primary and secondary containment areas
  • Pistons
  • Pumps
  • Compressors

High Reliability and Performance

Master Bond's abrasion resistant systems are designed to offer superior quality and long term durability. They have earned a well deserved reputation for their performance upon exposure to hostile environmental conditions. Select from a wide range of systems conveniently packaged for ease of use. These compounds are available in different viscosities, cure times, chemical resistances, electrical properties, colors, etc. to best meet specific requirements. They are presently employed in applications ranging from design and production to repair, maintenance and field service.

Packaged the Way You Need It

We offer a wide array of packaging options to speed productivity, minimize waste and save energy including:

  • Quantities from grams to gallons
  • Cans, bottles and jars
  • Cartridges for manual and pneumatic guns
  • Premixed and frozen syringes
  • Bipaks for field service kits

New Abrasion Resistant Adhesives and Coatings

New abrasion resistant adhesives and coatings are given below.

  Product   Description
UV11-3 Extra-hard, abrasion resistant, UV curable, one part system. Superior adhesion to polycarbonates and polymethylmethacrylates. Optically clear. Fast cures at room temperature.
EP30D-7 Flexibilized epoxy featuring toughness, high strength and abrasion resistance. Two part system cures at room temperature. Resistant to thermal cycling. Excellent chemical resistance.
EP30D-10 Highly flexible, abrasion resistant elastomer system. Serviceable at cryogenic temperatures. Cures at room temperature. 100% reactive. Easy application.
UV15X-6 Meets USP Class VI specifications. One part UV curable urethane elastomer system. Withstands thermal cycling. Non-yellowing. Highly flexible. Exceptional abrasion resistance.

This information has been sourced, reviewed and adapted from materials provided by Master Bond Inc.

For more information on this source, please visit Master Bond Inc.

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