High Performance Composite Materials from TenCate Advanced Composites

Topics Covered

Introduction
Thermoset Prepreg Technology
Bulk Molding Compounds
Compression Molded Parts
Industrial
     Transportation
     Energy
     Electrical
Other Applications:
     Industrial
     Medical
Thermoset Materials Selection Guide
     Product Chart
Design and Part Services
Materials Selection Guide
     Bulk Molding Compounds
Advanced Composite Materials for Aerospace
Conclusion
About Tencate Advanced Composites

Introduction

Global materials technology company, TenCate Advanced Composites supports the use of engineered composites materials in a broad range of applications, which range from high volume automotive applications to high temperature oil and gas applications.

TenCate Advanced Composites

The composite materials are used in a number of industrial markets such as

  • Heavy Industrial
  • Wear Applications
  • Rods and Tubes
  • Recreation
  • Robotics
  • Medical

In addition, TenCate materials help in reducing weight and thus boost fuel efficiency in numerous transportation industries, including automotive trucks, rail and bus. Moreover, TenCate’s high performance composites provide a novel option to the conventional metals and non-reinforced plastics, which are generally employed in the oil and gas market.

TenCate Advanced Composites

TenCate Advanced Composites

Thermoset Prepreg Technology

The advanced composite prepregs, which are based on thermoset, are provided in both fabric and unidirectional tape form that range from slit tapes to 64” wide fabrics. Both direct impregnation and film impregnation are used by TenCate to meet specific handling and processing needs of each individual customer. The thermoplastic composite prepregs are available in a number of forms, such as fabric-based prepregs or semi-pregs, fully impregnated unidirectional tapes, pre-consolidated and oriented stacked laminates of 1-25 plies, and resin systems including PPS, Nylon, PEEK and PEI.

Bulk Molding Compounds

For compression molding, TenCate provides a wide range of chopped fiber bulk molding compounds. These molding compounds use thermoplastic matrix resins such as PPS, PEEK and Nylon, or thermoset matrix resins like epoxy or cyansate esters.

Compression Molded Parts

TenCate also provides prototyping, CAD/ CAM, vertically integrated tool design and full manufacturing capabilities.

Compression Molded Parts

Advanced composites offer the following benefits:

  • Corrosion resistance
  • High strength and stiffness
  • Weight reduction
  • Exceptional toughness and fatigue resistance
  • Ability to optimize strength and stiffness
  • Ease of fabrication via common molding processes
  • Thermoplastic based tapes and laminates
  • Composite surfacing films
  • Syntactic foam products
  • Compression molded parts
  • Thermoset-based prepregs of glass, carbon and other continuous reinforcements

Industrial

Transportation

In the automotive industry, the two main considerations are large-scale production and weight reduction. The quick stamping processes developed specifically for use with thermoplastic composite materials help in meeting these high volume requirements. When compared to metallic and injection molded parts, continuous fiber reinforced materials provide equal strength and stiffness with reduced weight. Continuous Fiber Reinforced Thermoplastic (CFRT) materials exhibit better structural properties when compared to thermoset composites in terms of impact, cost and sustainability, part cycle times and other properties.

Energy

In any industrial setup, improved cycle time and reduced downtime happen to be important aspects. Advanced materials that are resistant to corrosion can minimize this downtime. Also, quick assembly techniques and lightweight structures can cut down infrastructure expenditures related to pipeline component replacement. Moreover, thermoplastic composites are used in the wind industry to produce blades and nacelles.

TenCate Advanced Composites

Electrical

TenCate provides unique, durable and lightweight solutions for advanced electronics, such as tablet computers and smart phones. Additionally, carbon fiber reinforced blades are particularly useful in large-scale structures, where both strength and stiffness are required.

Other Applications:

Industrial

With exceptional strength, stiffness and low weight properties, the composites are suitable for a wide range of markets. Presently, composites are being utilized to produce tennis rackets, golf club shafts, bicycles, fishing rods, boat paddles, hockey sticks and cricket bats, among others.

Medical

TenCate also manufactures advanced prosthetic and orthotic medical devices.

prosthetic and orthotic medical devices

Thermoset Materials Selection Guide

Product Chart

Products Resin Type Cure Temperature Cure Time (minutes) Description
Low to Moderate Service Temperature Thermoset
BT250E-1 Epoxy 250°F/121°C 60 Good overall system with moderate toughness for impact resistance
TC250 Epoxy 265°F/130°C 180 Long outtime, high toughness system
Moderate Temperature Thermoset
TC350-1 Epoxy 350°F/177°C 120 TC350 version optimized for low pressure vacuum cures
High Temperature Thermoset
RS-8HT BMI 482°F/250°C 360 Very high temperature capable system
TC420 Cyanate 350°F/177°C 160 High temperature system with ability to withstand 550°F/288°C service temps

Design and Part Services

The CCS division of TenCate specializes in designing and producing compression molded composite parts. CCS develops highly beneficial parts from the properties of molding compounds and is quite an expert in high tolerance, geometrically complex parts.

Design and Part Services

For intricate structures made of titanium or aluminium, compression molding offers an alternative solution. Standard reinforcements comprise of glass and carbon fiber; however, other reinforcements are also possible.

Materials Selection Guide

Bulk Molding Compounds

TenCate's elaborate lab and testing capabilities enable quick development, customization and database development in a short period of time and with minimum costs, unlike other material suppliers. TenCate’s extensive expertise in thermoplastic and thermoset resins, various reinforcements and part design make it a suitable partner for its customers.

Product Name Resin Type Tg Description Resin Properties
MS-1A Epoxy 327°F/164°C High modulus epoxy Tensile Strength - 42 ksi (290 MPa)
Tensile Modulus - 19 Msi (131 GPa)
MS-1H Epoxy 375°F/191°C Fast cure intermediate modulus epoxy Tensile Strength - 37 ksi (255 MPa)
Tensile Modulus - 10 Msi (69 GPa)
MS-4A Epoxy 327°F/164°C Standard modulus epoxy Tensile Strength - 45 psi (310 MPa)
Tensile Modulus - 9 Msi (62 GPa)
MS-4H Epoxy 375°F/191°C Fast cure standard modulus epoxy Tensile Strength - 44 ksi (303 MPa)
Tensile Modulus - 6 Msi (41 GPa)
CETEX MC-1100 PPS 194°F/90°C Thermoplastic based with standard or IM fibers TBD
CETEX MC-1200 PEEK 290°F/143°C Thermoplastic based with standard or IM fibers TBD
Various Thermoplastic Various Standard or intermediate modulus Various

Advanced Composite Materials for Aerospace

The aerospace sector relies on innovation from the supply chain for new processes and materials. TenCate Advanced Composites’ customer focus on custom-made systems, integrated with TenCate’s all-inclusive laboratory and testing capabilities, allows fast development, customization and database development. TenCate’s extensive experience in thermoset and thermoplastic matrices, numerous composite fibers and part design are ways the company provides customer value. Well-established in the industry for providing enhanced fiber and resin solutions, TenCate supplies innovative customer-oriented products to the market.

TenCate’s recognized brands include:

TenCate’s recognized brands

TenCate’s recognized brands

TenCate’s wide-ranging advanced composite materials product varieties include:

  • Syntactics
  • Film adhesives
  • Thermoset UD tape and prepregs
  • Thermoplastic UD tape, prepregs and laminates
  • Bulk molding compounds (BMC)
  • Resin transfer molding (RTM) resins
  • TenCate AmberTool® prepregs

Conclusion

TenCate Advanced Composites has recently acquired Performance Materials Corporation (PMC) and its subsidiary division, Baycomp. Both PMC and Baycomp hold a niche market in the thermoplastic composites industry. With this latest acquisition, TenCate has now extensive thermoplastic composites experience with global manufacturing capabilities.

About Tencate Advanced Composites

TenCate is a multinational company that combines textile technology with related chemical processes.

  • Safety and protection
  • Aerospace
  • Sport and recreation
  • Infrastructure and the environment

TenCate has divided these segments into the eight divisions:

  • Space Composites
  • Aerospace Composites
  • Industrial Composites

For additional technical information, please contact TenCate by email at [email protected].

This information has been sourced, reviewed and adapted from materials provided by TenCate.

For more information on this source, please visit TenCate.

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