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A complete range of refractories for the cement industry is offered by ANH Refractories Europe. These are “Intelligent Refractories” consisting of VERSAFLOW castables and VERSAGUN products, Ultra low cement castables/gun mixes, insulating and dense castables/gun mixes, plastic ramming mixes, rapid cure/rapid heat-up range, and fibre reinforced ceramic composites (F.R.C.C).
Some common operational problems observed in cement plant refractories are high abrasion that reduces lining thickness, heavy build up of alkalis that reduces output, high thermal load that softens refractories on account of high temperatures, high mechanical load that causes stresses in refractories, and high thermal shock that creates slabbing/spalling.
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Cement Plant – Schematic Drawing
ANH Products for the Cement Sector
Recommended products for the cement industry are outlined in the following sections.
Preheater Zone
| Application |
Product
|
| Cyclones – Upper |
KS-4 or KS-4 G |
| Cyclones – Lower |
Tufcast LI or Tufshot LI |
| Blaster Nozzles |
FRCC Pre-Cast Blocks |
| Inlet Section & Riser |
Thor 30 Adtech or Thor 30 G Adtech |
| Water Jetting |
Thor AZSP Adtech |
Kiln
| Application |
Product
|
| Chain Section |
Tufshot LI |
| Retaining Ring |
FRCC Pre-Cast Blocks |
| Discharge Nose Ring |
FRCC Pre-Cast Blocks |
| |
Versaflow 70C Adtech-Cast in Situ |
| Firing Hood |
Greentec 170 LG or Mizzou |
Burner Pipe
| Application |
Product
|
| Main Body |
Ultragreen 57A / 70 / 80 |
| Burner Tip |
Ultragreen SR / Thor AZSP Adtech |
Coolers
| Application |
Product |
| Discharge Chute |
Ultragreen 45 or Thor 30 Adtech |
| Bull Nose |
Versaflow 70C Adtech |
| Side Walls |
Versaflow 45 Plus or MC 25 |
Tertiary Air Duct
| Application |
Product |
| Refractory Lined |
Versaflow 45 Plus |
| Damper Valve |
FRCC Pre-Cast Shapes |
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This information has been sourced, reviewed and adapted from materials provided by ANH Refractories Europe.
For more information on this source please visit ANH Refractories Europe.