Nickel Alloy 925 (UNS N09925)

Topics Covered

Introduction
Chemical Composition
Physical Properties
Mechanical Properties
Thermal Properties
Manufacturing Process
     Machinability
     Forming
     Welding
     Forging
     Hot Working
     Cold Working
     Annealing
Applications

Introduction

Alloy 925 is a precipitation-hardenable nickel-iron-chromium alloy with added copper and molybdenum. It exhibits high strength and excellent resistance to pitting, crevice corrosion, and stress-corrosion cracking in many aqueous environments containing chlorides and sulfides.

The following datasheet will provide more details about alloy 925.

Chemical Composition

The following table shows the chemical composition of alloy 925.

Element Content (%)
Nickel, Ni 44
Iron, Fe 28
Chromium, Cr 21
Molybdenum, Mo 3
Titanium, Ti 2.1
Copper, Cu 1.8
Aluminum, Al 0.3
Carbon, C 0.01

Physical Properties

The physical properties of alloy 925 are outlined in the following table.

Properties Metric Imperial
Density 8.05 g/cm³ 0.291 lb/in³
Melting point 1311-1366°C 2392-2491°F

Mechanical Properties

The mechanical properties of alloy 925 are outlined in the following table.

Properties Metric Imperial
Tensile strength (Precipitation-hardened. Value at room temperature) 1210 MPa 175000 psi
Yield strength (Precipitation-hardened. Value at room temperature) 810 MPa 117000 psi
Elongation at break (Precipitation-hardened) 24% 24%

Thermal Properties

The thermal properties of alloy 925 are given in the following table.

Properties Metric Imperial
Thermal expansion coefficient (@20-100°C/68-212°F) 13.2 µm/m°C 7.33 µin/in°F

Manufacturing Process

Machinability

Alloy 925 can be machined using conventional machining techniques used for iron-based alloys.

Forming

The alloy has good ductility, and it can be readily formed by all conventional forming methods.

Welding

Welding of alloy 925 can be performed using gas-tungsten arc welding, shielded metal arc-welding and submerged arc welding.

Forging

Forging is performed at temperatures ranging from 927 to 1177°C (1700 to 2150°F).

Hot Working

The alloy is hot-worked in the temperatures ranging from 871 to 982°C (1600 to 1800°F).

Cold Working

Cold working of the alloy can be done using standard tooling. Plain carbon tool steels are not recommended for forming this alloy as they tend to produce galling.

Annealing

Alloy 925 is annealed at 1010°C (1850°F) for at least 2 h and then air cooled.

Applications

The following are some of the major applications of alloy 925:

  • Gas well components
  • Valves and tubing
  • High-strength piping systems

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