Super Alloy Ultimet(r) alloy

Topics Covered

Introduction
Chemical Composition
Physical properties
Mechanical Properties
Thermal Properties
Other Designations
Fabrication and Heat Treatment
     Machinability
     Forming
     Welding
     Forging
     Hot Working
     Cold Working
     Hardening
Applications

Introduction

Super alloys or high performance alloys consist of a number of elements in different combinations to obtain the desired result. They have good creep and oxidation resistance, and can be strengthened by solid-solution hardening, precipitation hardening, and work hardening. Cobalt-based, nickel-based, and iron-based alloys are three types of super alloys. The cobalt-based super alloys provide good hot corrosion resistance especially in gas turbine areas as they contain high level of chromium. The iron-based alloys are strengthened by intermetallic compound precipitation in fcc matrix. The nickel-based alloys contain solutes such as titanium and/or aluminum.

Ultimet (r) alloy has high strength and wear and corrosion resistance. The following datasheet gives an overview of Ultimet(r) alloy.

Chemical Composition

The chemical composition of Ultimet(r) alloy is outlined in the following table.

Element Content (%)
Cobalt, Co 54
Chromium, Cr 26
Nickel, Ni 9
Molybdenum, Mo 5
Iron, Fe 3
Tungsten, W 2
Manganese, Mn 0.8
Silicon, Si 0.3
Nitrogen, N 0.08
Carbon, C 0.06

Physical properties

The physical properties of Ultimet (r) alloy are given in the following table.

Properties Metric Imperial
Density 8.47 g/cm³ 0.306 lb/in³
Melting point 1399°C 2550°F

Mechanical Properties

The following table displays the mechanical properties of mill annealed Ultimet(r) alloy.

Properties Metric Imperial
Tensile strength 1020 MPa 148000 psi
Yield strength (@ strain 0.200%) 545 MPa 79000 psi
Charpy impact 176 J 130 ft-lb
Elastic modulus (@ 649°C/1200°F) 180 GPa 26100 ksi
Elongation at break (in 50.8 mm) 36% 36%
Hardness, Brinell (converted from Rockwell C hardness) 290 290
Hardness, Knoop (converted from Rockwell C hardness) 311 311
Hardness, Rockwell C 30 30
Hardness, Vickers (converted from Rockwell C hardness) 301 301

Thermal Properties

The thermal properties of Ultimet(r) alloy are given in the following table.

Properties Metric Imperial
Thermal expansion co-efficient (@ 26-316°C /78.8-601°F) 14 µm/m°C 7.78 µin/in°F
Thermal conductivity 12.3 W/mK 85.4 BTU in/hr.ft².°F

Other Designations

Other designations that are equivalent to Ultimet(r) alloy include:

  • ASTM B815
  • ASTM B818

Fabrication and Heat Treatment

Machinability

Ultimet(r) alloy has machining characteristics similar to that of nickel-based alloys.

Forming

Ultimet(r) alloy can be cold formed using conventional methods.

Welding

Ultimet(r) alloy can be welded using all conventional techniques.

Forging

Forging of Ultimet(r) alloy is performed similar to that of nickel-based alloys

Hot Working

Ultimet(r) alloy is hot worked similar to that of nickel-based alloys.

Cold Working

Ultimet(r) alloy can be cold formed in the form of strip or sheet.

Hardening

Ultimet(r) alloy is strengthened and hardened only by cold working.

Applications

Ultimet(r) alloy is used in industrial components such as valves, mixers, nozzles, and slurry pumps.

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