D4 Tool Steel (UNS T30404) - High-Carbon, High-Chromium, Cold-Work Steels

Topics Covered

Introduction
Chemical Composition
Physical Properties
Mechanical Properties
Thermal Properties
Other Designations

Introduction

Cold-work tool steels include the high-carbon, high-chromium steels or group D steels. These steels are designated as group D steels and consist of D2, D3, D4, D5, and D7 steels. All group D steels include 1% Mo and are air hardened except for type D3 steel. Type D3 steel is oil-quenched; though small sections can be gas quenched after austenitization using vacuum. Consequently, tools made with type D3 steel tend to be brittle during hardening. Type D2 steel is the most commonly used steel among the group D steels.

The following section will discuss more about D4 type of tool steels.

Chemical Composition

The chemical composition of D4 tool steels is given below:

Element Content (%)
C 2.05 – 2.40
Mn 0.60
Si 0.60
Cr 11.00 – 13.00
Ni 0.30
Mo 0.70-1.20
V 1.00
P 0.03
S 0.03
Cu 0.25

Physical Properties

Following are the physical properties of D4 tool steels.

Physical Properties Metric Imperial
Density 7.7 x 1000 kg/m3 0.278 lb/in3

Mechanical Properties

The mechanical properties of D4 steels are tabulated below:

Mechanical Properties Metric Imperial
Poisson's ratio 0.27-0.30 0.27-0.30
Elastic modulus 190-210 GPa 27557-30457 ksi

Thermal Properties

The following table shows the thermal properties of D4 steels.

Properties Conditions
T (°C) Treatment
Thermal expansion 12.4 x 10-6/ºC 20-100 -

Other Designations

The metals that are equivalent to D4 steel are:

  • ASTM A681
  • FED QQ-T-570
  • UNS T30404

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