High Voltage DC Contactor 750V 150A for ESS and EV Charging

The SGX 750 V, 150 A contactors, which employ ceramic-to-metal weld technology, are now available for use in a variety of applications, including household energy storage systems (ESS), DC fast charging, electric forklifts, automated guided vehicles (AGVs), and other industrial vehicles.

Designed to provide a high performance-to-cost ratio, the SGX150 750V/150A High Voltage DC Contactor is a dependable drop-in replacement for many competitive brands, combining durability and value.

Each contactor is hermetically sealed and can withstand temperatures up to 175 °C, considerably lowering the danger of fire or failure under overcurrent situations.

To avoid oxidation, the interior chamber is backfilled with a hydrogen-based gas combination, resulting in low and stable contact resistance during the product's lifetime.

Industries

  • Material handling
  • Energy

Features

  • Hermetically sealed and certified for up to 175 °C operation, minimizing the danger of fire or thermal failure under overcurrent circumstances.
  • The hydrogen-rich gas mixture effectively avoids oxidation and maintains stable contact resistance.
  • The insulation resistance is 1000 MΩ (1000 VDC), with a 4 kV dielectric strength between the coil and contacts.
  • At 85 °C, it can handle a continuous current of 150 A.
  • Meets IEC 60664-1 and RoHS requirements

Applications

  • DC fast charging
  • Material handling
  • Residential ESS

Specifications

Contact data. Source: Sensata Technologies, Inc.

. .
Contact Arrangement 1 Form A
Contact Resistance ≤ 0.5 mΩ @ 200 A
Rated Load Current 150A (@ 50 mm2 wire)
Rated Switching Voltage 750 VDC
Rated Switching Power 112.5 kW
Min. Applicable Load 6 VDC, 1 A
Max. Switching Voltage 750 VDC
Max. Switching Power 112.5 kW (750 VDC)
Max. Breaking Current 1500 A (750 VDC), one cycle

Characteristics. Source: Sensata Technologies, Inc.

Specifications Data
Dielectric Strength Between Open Contacts 3000 VAC, one minute
Between Coil and Contacts 4000 VAC, one minute
Insulation Resistance 1000 MΩ at 1000 VDC
Operate Time (at nomi. volt.) ≤ 30 ms
Release Time (at nomi. volt.) ≤ 10 ms
Vibration Resistance (sine) 10–500 Hz, 49 m/s2
Shock Resistance Functional Open: 196 m/s2
Functional Close: 490 m/s2
Destructive: 490 m/s2
Ambient Temperature -40–85 °C
Humidity 5–85 % RH
Termination M6 female screw
Mounting M5 screw
Unit Weight Approximately 270 g
Outline Dimensions 76.5 mm x 39 mm x 70 mm

Coil. Source: Sensata Technologies, Inc.

Nominal Voltage (VDC) Pick-up Voltage (VDC) Drop-out Voltage (VDC) Coil Power (W)
12 ≤ 9 ≥ 1 ∼6.0 @ 23 °C
24 ≤ 18 ≥ 2

Endurance. Source: Sensata Technologies, Inc.

Specifications Data
Electrical Endurance Capacitive Load Switch on: 2 x 104 cycles (37.5 VDC, C = 1100 uF, inrush 400 A. Steady 150 A)
Resistive
Load
Switch: 500 cycles (750 VDC, 150 A)
Switch: 1000 cycles (450 VDC, 150 A)
Current Endurance 150 A, cont.
180 A, two hours
225 A, 15 minutes
320 A, two minutes
400 A, one minute
600 A, 20 seconds
900 A. eight seconds
Mechanical Endurance 2 x 105 cycles, on-off ratio: 0.5 s : 0.5 s

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