Industries are under high stress to raise the reliability and agility of emissions tracking in real-time due to the worldwide focus on sustainability and emissions. Datalyzer from ABB is an application that has been specifically designed to enable customers to deal with this difficulty.
The solution provides enterprise-grade, extensive, cloud-based analyzer fleet monitoring, thereby opening the value of asset data via actionable perceptions.
The solution is flexible to deploy and scalable, thereby eliminating complications while converting data into business value and powering business outcomes smoothly from an asset to a fleet of analyzers.
This Datalyzer takes the guesswork out of emission monitoring systems.
Datalyzer Overview
Take the Guesswork out of Emission Monitoring
Cloud-based analyzer fleet monitoring solution offers end-to-end access to analyzer data, thereby assisting users to observe what takes place with their emissions monitoring analyzer and equipment at all times regardless of location.
Plug and Play Solution
Multiple analyzers are linked to a preconfigured edge device which helps the safe transmission of data to the cloud.
Harnessing Business Value
- Users can get access to emissions data, process data and system diagnostics data all in one location. Users have access to live data and historical trends (up to 5 years).
- Users can view the performance of their fleet from corporate, site, plant and analyzer (elaborate analysis).
- Daily status reports (PDF) of the analyzer are available.
- Email notifications are sent for major events and alarms.
- Datalyzer comes with a heat map showing analyzer health status.
- Thanks to integrated and extensive value-added insights, like “analyzer health score,” users can view the performance of various analyzers on an individual screen.
- The instrument includes access to QAL-3 control charts with a personalized report.
Data at Users’ Finger Tips with 24/7 Access to Data
- Asset availability: Thanks to value-added insights, it is quite easy for users to troubleshoot and pre-empt a significant failure.
- Safety and resource availability: Users can get digital access to analyzer data, enabling users to regulate their operation both remotely and on-site.
- Scheduled maintenance: The 24/7 access to asset health data renders planning maintenance activities and spare parts management simple.
- Cybersecurity: An individually certified (Achilles Level 2) Edge device. Authentication and role-based access offer an extra security level, thereby giving the correct data to the right persons. Cyber security is made simple.
- Regulatory compliance: Necessary data needed by the regulator (emissions, QAL-3) is available in one location. This makes reporting and documenting simple.
Managing the Six Dimensions of Emission Monitoring
Compliance
- Non-compliance has never been more costly, relating to both fines and the threat of a shutdown.
- Greater regulations lead to increased compliance costs, necessitating 24/7 monitoring of contaminated gases.
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Asset Availability
The collapse of a single part of an analyzer can result in cascaded damage in the system. There is a need for end-users to guarantee the utmost uptime of the analyzers by routinely monitoring main parameters.
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Asset Quality and Accuracy
- Regulatory feature for emissions monitoring has highlighted the need to keep the quality of assets high.
- Even if preventive maintenance methodology is followed by the end-user, it still has its drawbacks.
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Resource Availability
Retirements and other departures tend to affect the “institutional knowledge” on analyzers. Staff changes challenge the potential to standardize maintenance practices throughout multiple sites.
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Asset Scheduled Maintenance
Maintenance might be needed at both convenient and less convenient times. If a significant event is not pre-empted by means of predictive maintenance solutions or condition monitoring, it can be hard to do maintenance during not-so-convenient times.
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Safety and Cybersecurity
Protection of personnel and the data and systems has become increasingly crucial.
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Solution Structure
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Datalyzer Dashboards
Fleet Overview
- GIS data and location of every analyzer is available on site
- Number of total online and offline analyzers
- Comes with the top five analyzers with most process alarms in the last 24 hours
- Heat map displaying the performance of installed base
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Plant Overview
- Health index analysis
- Historical trends (up to 5 years)
- Process measurements
- Analyzer availability indication
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Analyzer Overview
- System diagnostics
- KPI display
- Constructional parameters
- Asset Parameter trends
- Improved visualization with the help of heat charts and maps
- Parameter correlation chart
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ABB Ability™ Genix Datalyzer
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