The XCR-5 is a specialized crush tester designed to conduct compression tests on corrugated board, liner, and fluting, in accordance with ISO 13820.
It is compatible with standard industry tests, including FCT, ECT, PAT, RCT, CMT, and CCT, in accordance with widely recognized international standards (for instance, ISO 12192, 7263 & 3037, TAPPI T809, T811, and T822, among others).
Source: Testometric Company Ltd
|
XCR-5 |
| Force Capacity kN |
5 |
| Accuracy |
Better than +/- 0.5 % of reading down to 1/1000th of load cell capacity |
| Compression Platen Size mm |
125 x 125 |
Optional Fixtures
(to be selected) |
ECT Edge Crush Holding Blocks, PAT Pin Adhesion Fixture, RCT Ring Crush Fixture, CMT Corrugating Medium Test Fixture, CCT Corrugated Crush Test Fixture |
| Max Platen Opening mm |
125 |
| Position Control Resolution mm |
0.0001 |
| Minimum Speed mm/min |
0.001 |
| Maximum Speed mm/min |
200 |
| Speed Accuracy |
+/- 0.1 % under stable conditions |
| Data Acquisition Rate (at PC) |
500 Hz |
| PC Connection |
USB |
| Machine Configuration |
Dual-column, bench-mounted with precision-guided crosshead |
| Frame Stiffness kN/mm |
60 |
| Weight kg |
40 |
| Operating Temperature °C |
-10 to +40 |
| Operating Humidity |
+10 to +90 % non-condensing |
| Electrical Supply |
100-240 V, 1 ph 50/60 Hz |
| Power kW |
0.45 |
| Applicable Standards |
ISO 3035, 3037, 7263, 12192, 13821
DIN 53134, 53149
TAPPI T809, T811, T821, T822, T823, T825, T839, T843
FEFCO No. 6, No. 8, No. 11
SCAN P27, P32, P33, P34, P42 |
Made to Measure
Image Credit: Testometric Company Ltd
The XCR-5 is a fully digital testing system that offers high-precision control and accuracy. It features automated computer control of testing methods for ease of operation.
The load cells provide high resolution with accuracies exceeding +/-0.5 %, down to 1/1000th of the load cell's capacity.
The system automatically recognizes load cells and extensometers, with calibration parameters stored directly on the device.
There is a software calibration check facility available for immediate verification of the machine's accuracy.
The load cells can withstand an 800 % overload without sustaining damage.
High-efficiency pre-loaded self-cleaning ballscrews ensure fast and quiet testing, equipped with sealed-for-life lubricated end bearings.
A crosshead guidance system ensures precise alignment and smooth operation.
Precision control of the crosshead is achieved through a digital AC servo drive and a brushless servo motor, providing maintenance-free operation and 20,000 pulses/rev positional control.
The system includes high-speed data-collection capabilities for up to four synchronous channels. An expansion channel is available for additional devices such as extensometers, micrometers, calipers, balances, etc.
The loading frames are designed for high stiffness, featuring solid, specialized steel crossheads and rigid extruded support columns with T-slots for accessory mounting.
Protection against overload, overtravel, and impact is included.
Telescopic covers provide extra protection for ballscrews from dust and testing debris.
The compact design minimizes the required bench space, ensuring economical use of space.
XCR-5 Dimensions
Image Credit: Testometric Company Ltd
ECT Edge Crush Holding Blocks. Image Credit: Testometric Company Ltd
PAT Pin Adhesion Fixture. Image Credit: Testometric Company Ltd
CMT Corrugating Medium Test Fixture. Image Credit: Testometric Company Ltd
Built for Precision
Force Measurement
Universally calibrated, surpassing Grade 0.5 EN 7500-1, DIN 51221 ASTM E-4. AFNOR A03-501. Range from 0.4 % to 100 % minimum. Automatic load cell identification. Resolution of 1 part in 500,000. Protection for electronic load cells.
Extension Measurement
Full frame length with a maximum selectable resolution of 0.0001 mm. Accuracy of +/- 0.01 mm. Modes available include absolute, relative, and auxiliary in mm, inches, and percent.
Speed Control
Outstanding low-speed performance with capabilities down to 0.001 mm/min. Protection for drive system temperature and current.
Load Frame
Sturdy frame utilizing a precision linear guidance system and a rigid extruded support column. Frame stiffness rated at 60 kN/mm with a built-in K factor facility. Features a re-circulating ball screw with bellows. Includes electronic limit trips, total travel trips, and customer-programmable safety stops.
Electronics System
The modular electronics system facilitates rapid data transfer to the PC (500 Hz) through a high-speed USB connection. A wide array of input options allows for the connection of various extensometers and accessories via straightforward plug-in interface modules.
Safety Features
Comprehensive safety features are implemented to ensure the highest levels of operator safety, including an emergency stop (E-Stop), programmable extension limits, and overload/impact detection. Fully compliant with global safety directives: 2006/42/EU Machinery Directive, 2014/35/EU Low Voltage Directive, and 2014/30/EU Electromagnetic Compatibility Directive.
Optional Tablet PC
When combined with the optional TPC1 tablet PC featuring touchscreen control, the machine transforms into a robust standalone system, eliminating the necessity for an external PC or laptop.
Using a specialized version of WinTest software tailored for touchscreen functionality, the system provides a comprehensive testing environment that enables the creation and storage of an unlimited number of methods and results. The included mounting arm, which attaches to the machine's column T-Slots, is fully adjustable in terms of height, reach, and viewing angle, allowing users to achieve the most ergonomic working position.
The machine can be connected to a standard desktop PC or laptop utilizing the powerful WinTest EC software.
Image Credit: Testometric Company Ltd
Tried and Tested Software
All Testometric models come equipped with the extensive winTest Analysis software package.
The result of many years of development, winTest Analysis offers a versatile, user-friendly software solution suitable for all forms of material testing. It features built-in test methods that encompass tensile, compression, flexural, peel, shear, tear, cyclic, creep, and multi-stage tests.
It provides a broad array of industry-standard test methods along with the capability to create and save an unlimited number of additional test methods. The software automates the storage of all test data and facilitates easy export to other software applications such as Word, Excel, Access, and SPC systems, thereby enhancing report generation.
With the introduction of the RCE remote connection option, all machines can be directly web-linked to Testometric for remote investigation, monitoring, and software updates.
Real-time test screen. Image Credit: Testometric Company Ltd
Test analysis screen. Image Credit: Testometric Company Ltd