The SERVOTOUGH FluegasExact 2700 gas analyzer is engineered to measure O2 and COe levels in flue gases, enhancing combustion efficiency and minimizing emissions. It meets the rigorous requirements of combustion-efficiency applications across the power generation, incineration, and process industries.
Benefits
- Unmatched performance in the most demanding environments
- A solution without compromises
- Unmatched value throughout the product's lifespan
Overview
Advanced Flue Gas Analyzer for Oxygen and Combustibles
Equipped with a specialized integral sampling system tailored for operation in some of the hottest and most extreme combustion environments, the SERVOTOUGH FluegasExact 2700 accurately measures oxygen and combustibles in the most challenging hydrocarbon processing and power generation applications.
Engineered for high-temperature processes reaching up to 1750 °C (3182 °F), it is perfectly suited for extremely hot environments. This durability establishes it as the preferred analyzer for managing a diverse array of combustion processes, including applications in process heaters, utility boilers, thermal crackers, incinerators, and furnaces.
Unbeatable Performance in the Most Challenging Locations
In combustion analysis applications where high temperatures and particulates or dust pose occupational hazards, it is essential to have a gas analysis solution that provides exceptional durability and unmatched performance. The SERVOTOUGH FluegasExact, featuring a durable, fully heated stainless steel device, is certified for Zone 2/Division 2 monitoring. Options for high-temperature and flow sensors also enhance operational capabilities.
A No-Compromise Solution
At the core of the SERVOTOUGH FluegasExact’s outstanding performance lies Servomex’s Zirconium Oxide cell, which is utilized for oxygen measurement, alongside a thick-film catalytic sensor designed for the measurement of carbon monoxide and COe (combustibles). The integration of these two technologies enhances process control and aids in optimizing excess oxygen, thereby reducing SOx, SO3, and CO emissions, with evidence suggesting a potential annual saving of up to 4 % in fuel costs. Both sensors are housed within Servomex’s specially designed heated sensor head, featuring a low-flow extractive design that allows for direct attachment to the flue or remote mounting. Manufactured to meet the highest quality standards, this design guarantees exceptional performance even in the most challenging environments while requiring minimal maintenance.
Unbeatable Value Over Product Life
The capacity to lower continuous maintenance expenses and decrease long-term ownership costs is crucial, while operational advantages such as straightforward installation requirements are particularly appealing. Backed by Servomex’s worldwide service network, which provides comprehensive support from commissioning to servicing, the FluegasExact ensures outstanding performance and a prolonged lifespan.
Image Credit: Servomex
Features and Benefits
The Benefits of Combined Combustion Analysis
The FluegasExact 2700 employs reliable Zirconia technology for oxygen analysis, along with a sulfur-resistant combustibles sensor, all integrated into a single compact combustion gas analyzer.
Flow Sensor
The distinctive, patented Flowcube technology validates positive flow conditions, supporting preventative maintenance and low-flow alarms.
Extractive Measurement Principle
The FluegasExact 2700 extends sensor lifespan by positioning them outside severe process conditions within a heated enclosure.
Designed for Hazardous Conditions
The FluegasExact 2700 functions efficiently in challenging process environments, with hazard ratings for ATEX Category 3, IECEx Zone 2, and North America Class 1, Division 2.
Unrivalled Performance
- Utilizes cutting-edge technologies (Zirconia cell and Thick Film Catalytic sensor) to provide highly accurate and dependable measurements
- Produced by Servomex, which boasts over 70 years of expertise in advancing gas analysis, supported by a worldwide installation base
Flexible
- Created for Safe Area, Zone 2/Division 2, and ATEX Category 3 hazardous area-rated environments
- Robust O2 and COe analysis caters to a variety of application requirements
- Customizable sampling options ensure precise compatibility
Easy to Use
- The optional patented Flowcube technology enables ongoing flow monitoring to facilitate preventative maintenance
- It is also easy to maintain in the field
Low Cost of Ownership
- Easy installation and minimal maintenance needs
- Extractive sampling design safeguards against severe process conditions, prolonging product lifespan
- Durable sensing technologies ensure reliability and longer calibration periods
- Designed to extend maintenance intervals and allow for field servicing
Benchmark Compliance
- ATEX Cat. 3, IECEx Zone 2 & North America Class I, Div. 2
Specifications
By integrating two sensing technologies into one combustion flue gas analyzer, the FluegasExact 2700 delivers high-temperature measurements for both oxygen and combustible materials.
Source: Servomex
| Gas |
Measurement |
| Oxygen (O2) |
% |
| Combustibles (COe) |
ppm |
Technologies
Certificates
- CE marked and in compliance with ATEX / IECEx, EMC, and WEEE Directives scope. All variants comply with BS EN 61010
- ATEX Cat. 3
- North America Class I, Div. 2
- IECEx Zone 2
Schematics
Image Credit: Servomex
Size
Control unit: 391 × 167 × 260 mm (15.4” × 6.6” × 10.3”)
Sensor head: 301 × 330 × 256 mm (11.9” × 13.0” × 10.1”)
Flow alarm relay box: 120 × 120 × 80 mm (4.7” × 4.7” × 3.1”)
Weight
30.5 kg (67.2 lbs) (Combined weight)