Alicat Mass Flow and Pressure Instruments for Hazardous Gas Environments

Alicat® provides the world's first Class I Division 1 (Zone 0) mass flow controller, as well as CID1 & CID2 digital pressure and flow meters.

IS-Max and IS-Pro are certified intrinsically safe instruments that simplify hazardous-area automation and provide digital insight into crucial flow and pressure points. With IS-Max™ & IS-Pro™, convert measurement data into valuable process insights.

Alicat IS-Max Intrinsically Safe Mass Flow Meters and Controllers For Chemical Analysis

Video Credit: Alicat Scientific, Inc.

Proportional Control with Increased Automation

  • Accurate and consistent digital measurement at 1,000 times per second
  • Up to 13 flow, pressure, temperature, and other parameters were reported
  • The relative humidity reporting option is excellent for humid hydrogen processes
  • The IP66 ingress protection rating is suitable for analyzer shelters, environmental monitoring, or shaded outdoor environments
  • Use digital communications, set points, alarms, and totalizers in system automation to eliminate manual involvement in hazlocs

Alicat’s Family of Intrinsically Safe Instruments

IS‑Max Mass Flow Meters and Controllers

Alicat

Image Credit: Alicat Scientific, Inc.

IS-Max flow meters and mass flow controllers (MFCs) are intrinsically safe for easy installation in natural gas, hydrogen, and petrochemical applications, certified for Class I Division 1, IECEx, and ATEX Zone 0.

IS‑Pro Pressure Gauges and Controllers

Alicat

Image Credit: Alicat Scientific, Inc.

IS-Pro pressure controllers and meters are ideal for managing back pressure or for use in dome-loaded pressure regulators within Class I Division 1, IECEx, and ATEX Zone 0 environments.

IS-Max, ISM Series

Intrinsically safe mass flow meter for explosive atmospheres

Up close product image of the Alicat Flow and Pressure control unit.

Image Credit: Alicat Scientific, Inc.

  • 10,000:1 turndown
  • 11.5-160 PSIA operating
  • 0.5 SCCM-5,000 SLPM full scale
  • Instant, at-a-glance flow, pressure, and temperature readings
  • Compatible with 98 gases, stainless steel is also available
  • Licensed for CID1 (Class 1 Zone 0) explosive atmospheres
  • High accuracy: as good as ± 0.5 % of reading and ± 0.1 % of full scale

IS-Max, ISMC Series

Intrinsically safe mass flow controllers for continuously explosive gas atmospheres

Product image of the IS-Max™, ISMC Series

Image Credit: Alicat Scientific, Inc.

  • 10,000:1 turndown
  • 11.5-160 PSIA operating
  • Instant, at-a-glace flow, pressure, and temp readings
  • 0.5 SCCM full scale – 250 SLPM full scale options
  • Compatible with 98 gases, stainless steel also available
  • Licensed for CID1 and Class 1 Zone 0 hazardous locations
  • High accuracy: as good as ± 0.5 % of reading and ± 0.1 % of full scale

IS-Pro ISP Series Intrinsically Safe Pressure Measurement

Intrinsically safe digital pressure meters for continuously explosive gas atmospheres 

Product image of the IS-Pro™ ISP Series device.

Image Credit: Alicat Scientific, Inc.

  • 0.07-3000 PSI full scale
  • 0.01-100 % control range
  • ± 0.08 % of full-scale repeatability
  • As good as ± 0.125 % of full-scale accuracy
  • Compatible with a variety of non-corrosive and corrosive fluids
  • Certified for use in CID1 and Class 1 Zone 0 hazardous locations

Intrinsically Safe IS-Pro Controller, ISPC/ISPCD Series

For CID1 and Class 1 Zone 0 hazardous locations. Single or dual valve pressure control.

Product image of the IS-Pro Controller, ISPC/ISPCD Series

Image Credit: Alicat Scientific, Inc.

  • Dual valve options
  • 0.01-100 % control range
  • 1 PSI to 1500 PSI full scale
  • ± 0.08 % of full-scale repeatability
  • As good as ± 0.125 % of full-scale accuracy
  • Compatible with a variety of non-corrosive and corrosive fluids

What is ‘Intrinsically Safe’?

Alicat's IS-Max mass flow and IS-Pro pressure instruments are designed to be intrinsically safe.

The term intrinsically safe refers to a safety concept applicable in hazardous environments. In essence, an intrinsically safe device is one that does not generate sufficient heat or electrical current to ignite flammable gases or vapors in its vicinity.

Whether operating in an environment where hazardous gases are always present (class I div 1), or only during unusual situations (class I div 2), it is advisable, if not mandatory, to utilize the equipment that is intrinsically safe.

Supported Applications

Alicat has cultivated a cooperative atmosphere to develop custom solutions for essential processes through close collaboration with the clients. Below are some of the industries.

Gas Chromatography and Analysis Labs

GC users and manufacturers both rely on Alicat IS devices for automated, low-maintenance backpressure regulation and accurate delivery of carrier gases, leading to nearly perfect Gaussian peaks, reduced peak splitting, and significantly clearer data.

Benefits of IS‑Max and IS‑Pro for Chemical Analysis

  • Data logging facilitates simpler troubleshooting and diagnostics
  • There is no need for manual adjustments based on operating conditions
  • Digital communication enables devices to be monitored (or controlled) from outside the hazardous area

Hydrogen Electrolysis and Fuel Cell Test Stands

Obtain dependable data while ensuring safety during the electrolysis or fuel cell testing. IS-Max provides multivariate control and relative humidity sensing for PEM and fuel cell test stands, offering data and control with a reduced number of instruments.

Benefits of IS‑Max and IS‑Pro for Hydrogen

  • Dew point measurement for managing condensation
  • Scripting capabilities to swiftly modify test parameters
  • Flow visualization and data logging tools seamlessly integrate with laboratory software

Chemical Analysis and Environmental Monitoring for Oil and Gas

Optimize CEMS and sample conditioning systems to reduce safety risks in Class I Division 1 areas. Integrate online sampling by managing backpressure while monitoring mass flow, temperature, and additional parameters. The meters and controllers are intrinsically safe, thereby removing the necessity for purge gases or explosion-proof enclosures.

Benefits of IS‑Max and IS‑Pro for Analyzers & Environmental

  • IP66 ingress protection suitable for analyzer shelters, environmental monitoring, or shaded outdoor locations
  • Valve usage information for enhanced preventive maintenance cycling
  • Scripting and remote control/data collection functionalities

Other Equipment by this Supplier

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