Enhancing the process monitoring through near-infrared (NIR) spectroscopy process analyzers has become remarkably straightforward. The 2060 The NIR Analyzer represents the latest advancement in process spectroscopy instruments from Metrohm Process Analytics. Its cutting-edge modular design, featuring a detachable human interface (HI) and various NIR cabinets, ensures optimal efficiency in cost reduction, as well as enhancements in production lines and the quality of the final product.
- A maximum of five sampling streams can be utilized per NIR cabinet for inline analysis
- This system features a high-throughput, cutting-edge spectrometer
- It is rated for hazardous areas and certified for explosion-proof electrical classifications
- The software is flexible, allowing for easy process control
Benefits
High Quality from the Inside Out
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Spectroscopy processes have been simplified. With over 40 years of expertise from Metrohm AG and Metrohm Process Analytics in creating high-quality instruments and process analyzers, the 2060 The NIR Analyzer has been meticulously designed and tailored to the smallest detail.
Every detail counts:
- High-sensitivity InGaAs array detector featuring TE deep cooling to guarantee a high signal-to-noise ratio
- High-throughput spectrograph design equipped with a temperature stabilizer
- Meticulously designed multiplexer for five sample channels
Make an Impact with the Process Analysis
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When discussing process enhancements, it is essential to leverage intelligent software to achieve significant results.
The IMPACT software developed by Metrohm Process Analytics is a comprehensive solution for monitoring processes, with a real-time display of predefined sample streams. It offers various customizable operation screens that can be tailored for multiple functions, ranging from program control (such as initiating analysis, checking status, and adding cycles) to presenting results in diverse formats (including charts, histograms, tables, and more).
The IMPACT software efficiently transfers results using well-established industry communication protocols to any control room within the plant.
The 2060 The NIR Analyzer is equipped with supplementary embedded software designed for data analysis acquisition and chemometrics: OMNIS Software. This software is capable of executing multiple fully automated NIR analyses concurrently, facilitating the connection of several NIR cabinets to a single human interface and enabling cost-effective measurements across various sampling locations.
Boost the PAT Projects
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The 2060 The NIR Analyzer delivers rapid, nondestructive, and reagent-free analysis that serves as reliable critical process data for maintaining high product quality. Precise measurements are carried out directly in the process line, granulator, dryer, reactor, or reaction vessel without the need for bypass systems or sample preparation, supporting real-time feedback control.
As a component of the 2060 Platform, the 2060 The NIR Analyzer is available in various configurations to meet specific requirements. For applications with limited space or the need to monitor multiple samples, the 2060 The NIR-R Analyzer offers an appropriate solution. In addition, the system offers extensive flexibility, allowing up to two NIR cabinets to be connected to a single 2060 Human Interface, expanding measurement capacity to 10 sample streams (5 per cabinet). Options are also available to upgrade to explosion-proof versions.
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Protected Analysis in Hazardous Environments
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Durable analyzers are required to endure demanding operating conditions and to maintain safety when flammable gases and harmful vapors are present. The 2060 The NIR Analyzer is offered in two versions that can be deployed in hazardous areas, depending on application needs: the 2060 The NIR-Ex Analyzer and the 2060 The NIR-REx Analyzer for remote installations. Both versions are IECEx-certified and feature an IP65 ingress protection rating, ensuring plant safety.
Durable Ruggedized Fiber Optics
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The optical MicroBundle fibers integrated into the 2060 The NIR Analyzer ensure efficient signal transmission. As a result, dependable analytical performance is achieved for powders, slurries, granules, and similar materials.
The fibers are resistant to temperature variations and offer strong mechanical and chemical durability. For the analysis of clear or slightly opaque liquids, single fibers can be utilized. These optical fibers enable the analyzer to be positioned more than 100 m from the sampling point while still enabling rapid analysis.
Systems
2060 The NIR-R Analyzer A472060010C
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The 2060 The NIR-R Analyzer represents the latest advancement in process spectroscopy instruments from Metrohm Process Analytics. Featuring a distinctive and reliable design throughout, it provides precise results every 10 seconds. This instrument can conduct non-destructive analyses of both liquids and solids directly within the process line or a reaction vessel, using fiber optics and contact probes.
2060 The NIR Analyzer
Image Credit: Metrohm USA Inc.
The 2060 The NIR Analyzer represents the latest advancement in process spectroscopy instruments offered by Metrohm Process Analytics. Featuring a distinctive, reliable design throughout, it delivers precise results every 10 seconds. This analyzer can perform non-destructive assessments of both liquids and solids directly within the process line or a reaction vessel, using fiber optics and contact probes.
2060 The NIR-Ex Analyzer
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The 2060 The NIR-Ex Analyzer represents the latest advancement in process spectroscopy instruments from Metrohm Process Analytics. With a unique, well-established design, it delivers precise results every 10 seconds. This analyzer can perform non-destructive analysis of both liquids and solids, directly within the process line or a reaction vessel, using fiber optics and contact probes.
Download the Brochure for More Information
2060 The NIR-REx Analyzer
Image Credit: Metrohm USA Inc.
The 2060 The NIR-REx Analyzer represents the latest advancement in process spectroscopy instruments from Metrohm Process Analytics. Featuring a distinctive and reliable design, it provides precise results every 10 seconds. This analyzer can conduct non-destructive assessments of both liquids and solids directly within the process line or a reaction vessel, using fiber optics and contact probes.
Options and Upgrades
Sample Preconditioning
Sampling conditioning systems
Metrohm Process Analytics can design and supply nearly any "unit operation" for sample preconditioning and deliver a comprehensive solution for the majority of industrial processes.
In addition to chemical analysis, the preparation of samples, preconditioning, and the placement of the analyzer are critical elements that influence the effectiveness of both online and atline analysis. Metrohm offers a complete solution for nearly any application, including an analyzer paired with sample preparation, or a fully integrated turnkey package that encompasses a shelter, piping, wiring, and interfacing. This ensures a smooth startup and integration of the analyzer on-site.
Software
The 2060 The NIR Analyzer is equipped with specialized software that facilitates automated spectroscopy analyses for real-time process management. It has been developed to effectively program and manage the analyzer for various industrial applications.
- The execution of the analyzer's program is illustrated through a clear graphical timeline representation.
- Alarms may be configured to oversee the current status of the analyzer.
- Data can be transmitted utilizing various process communication protocols (for instance, Modbus or Discrete I/O).
- In the background, OMNIS manages the data analysis and displays the analysis data in a user-friendly manner.